• Journal of the Korean Society for Precision Engineering
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• v.22 no.6 s.171
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• pp.83-89
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• 2005

Most domestic fossil power plants have exceeded 100,000 hours of operation with the severe operating condition. Among the critical components of fossil power plant, high temperature steam pipe systems have had a many problems and damage from unstable displacement behavior because of frequent start up and shut down. In order to prevent the serious damage and failure of the critical pipe system in fossil power plants, 3-dimensional displacement measurement system was developed for the on-line monitoring. Displacement measurement system was developed with a use of a LVDT type sensor and two rotary encoder type sensors. This system was installed and operated on the real power plant successfully.

• Proceedings of the Korean Society of Computer Information Conference
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• 2011.06a
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• pp.407-408
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• 2011

본 논문에서는 현재 생산하고 있는 흉부 촬영 장치의 위치제어 기능을 개선하는 제어모듈의 개발에 대해 논하였다. 현재 생산되고 있는 흉부 촬영 장치는 스위치를 수동으로 조작하여 촬영에 적당한 위치에 도달하였을 때 멈춘 후 촬영을 하고 있다. 그러나 이 방식은 원하는 위치에 정확히 위치시키기 위해서는 원하는 위치가 될 때까지 스위치 조작을 반복하여야 한다. 따라서 단 한 번의 스위치 버튼을 누르기만 하면 정확한 위치에 도달하도록 스위치 모듈과 제어장치 모듈의 기능을 개선시켜 위치 설정을 위한 조작 시간을 줄이고 사용의 편의성을 향상시켜 업무의 효율성을 기할 수 있도록 하였다.

• The Journal of Korea Institute of Information, Electronics, and Communication Technology
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• v.16 no.6
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• pp.400-405
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• 2023

Currently, inverted pendulums are being studied in many fields, including posture control of missiles, rockets, etc, and bipedal robots. In this study, the vertical posture control of the pendulum was studied by constructing a rotary inverted pendulum using a 256-pulse rotary encoder and a DC motor. In the case of nonlinear systems, complex algorithms and controllers are required, but a control method using the classic and relatively simple PID(Proportional Integral Derivation) algorithm was applied to the rotating inverted pendulum system, and a simple but desired method was studied. The rotating inverted pendulum system used in this study is a nonlinear and unstable system, and a PID controller using Microchip's dsPIC30F4013 embedded processor was designed and implemented in linear modeling. Usually, PID controllers are designed by combining one or two or more types, and have the advantage of having a simple structure compared to excellent control performance and that control gain adjustment is relatively easy compared to other controllers. In this study, the physical structure of the system was analyzed using mathematical methods and control for vertical balance of a rotating inverted pendulum was realized through modeling. In addition, the feasibility of controlling with a PID controller using a rotating inverted pendulum was verified through simulation and experiment.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.8 s.185
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• pp.72-79
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• 2006

We measured grating pitch standards using optical diffractometry and analyzed measurement uncertainty. Grating pitch standards have been used widely as a magnification standard for a scanning electron microscope (SEM) and a scanning probe microscope (SPM). Thus, to establish the meter-traceability in nano-metrology using SPM and SEM, it is important to certify grating pitch standards accurately. The optical diffractometer consists of two laser sources, argon ion laser (488 nm) and He-Cd laser (325 nm), optics to make an incident beam, a precision rotary table and a quadrant photo-diode to detect the position of diffraction beam. The precision rotary table incorporates a calibrated angle encoder, enabling the precise and accurate measurement of diffraction angle. Applying the measured diffraction angle to the grating equation, the mean pitch of grating specimen can be obtained very accurately. The pitch and orthogonality of two-dimensional grating pitch standards were measured, and the measurement uncertainty was analyzed according to the Guide to the Expression of Uncertainty in Measurement. The expanded uncertainties (k = 2) in pitch measurement were less than 0.015 nm and 0.03 nm for the specimen with the nominal pitch of 300 nm and 1000 nm. In the case of orthogonality measurement, the expanded uncertainties were less than $0.006^{\circ}$. In the pitch measurement, the main uncertainty source was the variation of measured pitch values according to the diffraction order. The measurement results show that the optical diffractometry can be used as an effective calibration tool for grating pitch standards.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.1
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• pp.34-41
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• 2016

Bar camber is a phenomenon in which a material with a deformation gradient across its width is bent in the right or left direction in the roll gap. This paper proposes a dynamic setup approach for a side guide for reducing bar camber. A bar tracking scheme using a rotary encoder was adopted to fix an operation point for the side guide. The guiding pressure was utilized for measuring the actual width of the bar with camber. Based on the accurate position and width of the bar, the side guide was dynamically set and operated at the actual roughing train in a hot strip rolling mill. The amount of camber was reduced notably when the dynamic setup scheme was installed in the side guide. 78% of the bars tested had a camber in the range of ${\pm}20mm$, which was an improvement of 27% in terms of production yield.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.10
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• pp.1177-1186
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• 2009

High temperature steam pipes of thermal power plant are subject to a severe thermal range and usually operates well into the creep range. Cyclic operation of the plant subjects the piping system to mechanical and thermal fatigue damages. Also, poor or malfunctional supports can impose massive loads or stress onto the piping system. In order to prevent the serious damage and failure of the critical piping system, various inspection methods such as visual inspection, computational analysis and on-line piping displacement monitoring were developed. 3-dimensional piping displacement monitoring system was developed with using the aluminum alloy rod and rotary encoder sensors, this system was installed and operated on the high temperature steam piping of "Y" thermal power plant successfully. It is expected that this study will contribute to the safety of piping system, which could minimize stress and extend the actual life of critical piping.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.267-268
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• 2006

Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many industrial areas. The purpose of this study is the development of high precision measuring system fur measurement data acquisition and analysis of a manufactured cam profile. The developed system is composed of servo motor, CNC controller, rotary encoder, and laser interferometer And also, this system is non-contact measuring type. The developed system takes only 5 minutes to measure a cam profile and to analyze the measuring data while the CMM(coordinate measuring machine) takes about 1 hours even by a skilled operator.

• The Transactions of the Korean Institute of Power Electronics
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• v.10 no.2
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• pp.124-129
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• 2005

This paper presents an advanced method for an initial pole position estimation of a Permanent Magnet Linear Synchronous Motor(PMLSM) that has an accurate incremental encoder for servo applications but does not have Hall sensors as a magnetic pole sensor. By appropriately using the secant method as a numerical method the proposed algorithm finds either of two zero force positions and then the correct d-axis by applying a q-axis test current. It only requires the tuned current controller and the relative position information md so it can be simply applicable to a rotary PMSM. The experimental results show the validity of the proposed method, which has an excellent performance with respect to an accurate pole position estimation under the minimal moving distance(average of about 85㎛) during the estimation process.

• Journal of Power Electronics
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• v.12 no.5
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• pp.758-768
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• 2012

This paper presents the modeling and position-sensorless vector control of a dual-airgap axial flux permanent magnet (AFPM) machine optimized for use in flywheel energy storage system (FESS) applications. The proposed AFPM machine has two sets of three-phase stator windings but requires only a single power converter to control both the electromagnetic torque and the axial levitation force. The proper controllability of the latter is crucial as it can be utilized to minimize the vertical bearing stress to improve the efficiency of the FESS. The method for controlling both the speed and axial displacement of the machine is discussed. An inherent speed sensorless observer is also proposed for speed estimation. The proposed observer eliminates the rotary encoder, which in turn reduces the overall weight and cost of the system while improving its reliability. The effectiveness of the proposed control scheme has been verified by simulations and experiments on a prototype machine.

• Journal of Biosystems Engineering
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• v.35 no.6
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• pp.387-392
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• 2010

This study was performed to design and to construct a digital soil cone index(CI) measuring device replacing conventional analog type devices. The device developed in the study consisted of a load cell, a rotary encoder and a motor with a decelerator as its main parts. The cone speed was controlled lower than 3.0 m/s which keeps the standard suggested by the ASABE S313.3 specification. The experiment was conducted in a soil bin system as well as in various fields. The CI data measured by the developed device were compared with those by an existing measurement device(SC900, Spectrum, USA). Based on the experiments at various field conditions, the CI measuring characteristic of the device was quite similar to that of the conventional device within a acceptable $R^2$ range of more than 0.5(mean=0.76). It was concluded that the digital cone index measuring device was an effective and comprehensive sensor for measuring soil strength.