• Title/Summary/Keyword: Rotary encoder

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A Measuring Method for Positioning Characteristics Analysis of NC Machine Controller using Dynamometer (모터 동력계를 이용한 공작기계용 NC제어기 시스템의 위치제어 특성 분석을 위한 측정 연구)

  • Kim Hyung Gon;An Dong Youl;Lee Eung Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.770-776
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    • 2005
  • The gains fur NC controller parameter are fixed when the controller is combined with a machine. However, the characteristics of controller could be changed as it has being used by the machine or other environmental conditions. Those result in that the tool positioning accuracy is influenced. The loading torque in servo motor influences on the tool positioning accuracy and it is controlled by the parameter gains. It is required to analyze the torque variation with angular positioning accuracy of the servo motor. This study focus on a measuring method and device for verifying angular positioning accuracy of NC servo motor. We used a high resolution An converter for acquiring analogue signal of rotary encoder in servo motor. The positional accuracy for a nominal tool path, which is generated by the combination of axial movements (X,Y,Z), is analyzed with the servo motor torque. The current variation signal is acquired at the power line using a hall sensor and converted to the loading torque of servo motor. The method of measurement and analysis proposed in this study will be used for determining the gains of parameter in NC controller. This gain tuning is also necessary when the controller is set up at a machine.

A Study on Development of Seam Tracker with Weaving Function (위빙기능을 가진 용접선 추적장치의 개발에 관한 연구)

  • Kim, Hyun-Soo
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.13 no.4
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    • pp.113-117
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    • 2007
  • The study was performed on the development of system in which the bead width can be controlled. In order to control the bead width, we designed the automatic seam tracking device by attaching the probe type strain gauge sensor, motor driving slide and encoder to check the moving distance, and interface card connected MCU(80Cl96KC) upside the speed controllable carriage. Seam tracking experiments were done by changing the bead width. We compared and analyzed the sampling data which were obtained by output voltage of strain gauge sensor and rotary encoder pulse every 50ms.

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The Research for Remote-indicating Magnetic Compass(I) (원격지시식 자기 compass 에 관한 연구(I))

  • 이상집;임정빈
    • Journal of the Korean Institute of Navigation
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    • v.10 no.1
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    • pp.81-100
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    • 1986
  • Self-contained portable remote-indicating magnetic compass was designed and tested. Its sensing part consists of main scale disk of rotary encoder with photo-etched 180, oopaque slits and three pairs of light sources and detectors seperated by a transparent index scale, so that any angular deflection of main scale disk against the bowl may be detected optically. The outputs from the sensing part are transformed into digital ship's course indication by electronics unit which consists of operational amplifier, phase discriminator, up-down counter and counting starter circuit. The results from testign the above compass with turntable at variable rate of turn are as following : 1) The main scale disk deflection against the bowl can be detected without any disturbing influence to the freedom of its north-seeking function. 2) The digital indication resolution is found to be $\circ \pm$1 degree. 3) Misrepresenting indication can be avoided by ensuring dimension uniformity and arrangement accuracy of slits on main and index scale disks and by centering pivot in the encoder disk. 4) Indication resolution should be improved by modifying the signal processing and by doubling the number of slits on compass card. 5) Further study should be made on developing non-conductive compass liquid, analogue repeater driving system and more compact processing element.

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An Improved Phase Error Compensation for an Absolute Position Detector using Table Method (테이블 방법을 이용한 절대위치 검출기에 대한 개선된 위상 오차 보상)

  • Ahn, Ki-Ho;Kim, See-Hyun;Yang, Yoon-Gi;Lee, Chang-Su
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.10
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    • pp.975-981
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    • 2010
  • Existing error compensation method of industrial electronic absolute displacement detector only depends on skilled engineers. This paper proposes a new table method in order to automatize error compensation. An waveform changes according to the parallel resistance for each pole were tabularized and four waveforms were superimposed to minimize total phase error. These process was verified using simulink. As a result of applying proposed method to the real sensor, peak to peak error was reduced from $3.428^{\circ}$ to $0.879^{\circ}$. In this case, compensation resistance is $4.7k\Omega$ in B pole and $20k\Omega$ in C pole. This compensation rate is comparable to skilled engineers, and it takes 0.8 second which is far shorter than 15 minutes when expert does.

Pre-processing of load data of agricultural tractors during major field operations

  • Ryu, Myong-Jin;Kabir, Md. Shaha Nur;Choo, Youn-Kug;Chung, Sun-Ok;Kim, Yong-Joo;Ha, Jong-Kyou;Lee, Kyeong-Hwan
    • Korean Journal of Agricultural Science
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    • v.42 no.1
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    • pp.53-61
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    • 2015
  • Development of highly efficient and energy-saving tractors has been one of the issues in agricultural machinery. For design of such tractors, measurement and analysis of load on major power transmission parts of the tractors are the most important pre-requisite tasks. Objective of this study was to perform pre-processing procedures before effective analysis of load data of agricultural tractors (30, 75, and 82 kW) during major field operations such as plow tillage, rotary tillage, baling, bale wrapping, and to select the suitable pre-processing method for the analysis. A load measurement systems, equipped in the tractors, were consisted of strain-gauge, encoder, hydraulic pressure, and radar speed sensors to measure torque and rotational speed levels of transmission input shaft, PTO shaft, and driving axle shafts, pressure of the hydraulic inlet line, and travel speed, respectively. The entire sensor data were collected at a 200-Hz rate. Plow tillage, rotary tillage, baling, wrapping, and loader operations were selected as major field operations of agricultural tractors. Same or different farm works and driving levels were set differently for each of the load measuring experiment. Before load data analysis, pre-processing procedures such as outlier removal, low-pass filtering, and data division were performed. Data beyond the scope of the measuring range of the sensors and the operating range of the power transmission parts were removed. Considering engine and PTO rotational speeds, frequency components greater than 90, 60, and 60 Hz cut off frequencies were low-pass filtered for plow tillage, rotary tillage, and baler operations, respectively. Measured load data were divided into five parts: driving, working, implement up, implement down, and turning. Results of the study would provide useful information for load characteristics of tractors on major field operations.

Robust Speed Drive of Induction Motors using Least Order Load Torque Observer (최소차원 부하토크 관측기를 이용한 유도전동기의 강인한 속도제어)

  • Seo, Young-Soo;Lim, Young-Bae;Sung, Dae-Yong;Song, Ho-Bin;Kim, Jung-Gyun
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.470-472
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    • 1996
  • In this paper, we proposed a new speed control algorithm based on the least-order observer theory. The proposed system using the new algorithm can estimate the instantaneous speed accurately even at low speed by using a load torgue observer estimating the torgue component of indirect-vector controlled induction motor. Thus the stable characteristics of speed control are possible at low speed even in the case of using low-resolution rotary encoder. Also, the system becomes robust against disturbance by feedforward control the load torque estimated automatically at the speed observer.

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Development of Measurement System for Tappet Rotation in the Valve Train System (밸브 트레인 시스템의 태핏 회전 측정 장치의 개발)

  • 김형준;조명래;신흥주;한동철
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.81-86
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    • 1998
  • The purpose of this paper is to measure the rotational speed of tappet in OHC valve train system. Tappet has eccentricity about cam center, which induces the tappet rotation and prevents from wear. In this paper, the experimental test rig which composes of one cam system is developed to measure the tappet rotation by using the laser generating system, rotary encoder, optical fiber, and photo transistor. The direction of tappet rotation is judged from the oder of optical signal. As results of experiment, average and instant rotational speed and average rotation angle per one cam revolution are presented. Measured results show that eccentricity ratio is dominant factor for the tappet rotation, and tappet is rotated at the base circle.

Advanced Method for an Initial Pole Position Estimation of a PMLSM (PMLSM의 개선된 초기 자극위치 추정방법)

  • Lee Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.316-320
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    • 2004
  • This paper presents an advanced method for an initial pole position estimation of a PMLSM (Permanent Magnet Linear Synchronous Motor) that has an incremental encoder for servo applications but does not have Hall sensors as a magnetic pole sensor. The proposed algorithm finds either of two zero force positions and then the correct d-axis by appropriately using the secant method as a numerical method. It only requires the tuned current controller and the relative position information and so it can be simply applicable to a rotary PMSM. The experimental results show the validity of the proposed method with respect to accurate pole position estimation under the minimal moving distance during estimation process.

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Non-contact critical current measurement of superconducting coated conductor using Hall Probe (Hall Probe를 이용한 초전도선재의 비접촉 임계전류 측정 방법)

  • Kim, Ho-Sup;Oh, Sang-Soo;Lee, Nam-Jin;Ha, Dong-Woo;Baik, Seung-Kyu;Ko, Rock-Kil;Ha, Hong-Soo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.03b
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    • pp.12-12
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    • 2010
  • The hall probe measurement system was used to measure the critical current distribution of superconducting coated conductor. The system consists of reel to reel moving apparatus, 7 array hall probe, a rotary encoder and permanent magnet. The magnetic field profile across the width of superconducting coated conductor using Bean's critical state model was calculated. The effect of various parameters of the formulas on the magnetic field distribution and the effect of shape and size of artificial defects, which were formed on the surface of SmBa2Cu3O7-d(SmBCO) coated conductor using laser marking system, on the hall probe magnetic field signal of the hall probe measurement system was investigated.

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Control and data analysis of a measuring machine for cams (캠 형상 전용 측정기 제어 및 해석 S/W 개발)

  • 최동우;강재관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.150-153
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    • 1997
  • In this paper, a control and data analysis S/W of a dedicated measuring machine for cams is developed. A rotary encoder is employed to measure the angular displacement of the motor, and a linear scale does the linear displacement of the prove. The design and measuring data are interpolated by cubic spline curves respectively to compute the error which is defined by the maximum distance between two curves. Further, optimization module to find the exact error is also developed to remove the error occurred due initial measuring position. The developed system takes only 6 minutes to measure the cam and to analyze the measuring data while the CMM takes about 1 hours even with a skilled operator.

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