• Title/Summary/Keyword: Rosette Strain Gages

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Geometric variations and surface residual stresses in U-bending processes of an UNS N06690 row-1 heat exchanger tubes (UNS N06690 제1열 시제전열관의 U-굽힘성형에서 형상변화와 표면잔류응력)

  • Kim, Woo-Gon;Jang, Jin-Sung;Kuk, Il-Hiun;Joo, Jin-Won;Kim, Sung-Chung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.238-246
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    • 1998
  • Surface residual stresses as well as wall thickness and ovality changes after U-bending process on UNS N06690 row-1 heat exchanger tubes, were estimated. Surface residual stresses were measured by Hole Drilling Method(HDM), calculating the stresses from relieved strains of 3 rosette strain gages. After bending of the tubes, dimensional tolerances for wall thickness and ovality were satisfied with ASTM requirements. Residual stresses at the extrados were introduced with compressive stress(-) by bending operations, and its maximum value reached-319 MPa in axial direction at ${\phi}=0^{\circ}$ in position. Tensile residual stresses(+) of ${\sigma}_zz=45$ MPa,${\sigma}_zz=25$ MPa were introduced in the intrados surface at position of ${\phi}=0^{\circ}$ Maximum tensile residual stress of 170 MPa was detected on the flank side at position of ,${\phi}=95^{\circ}$i.e., at apex region. It appeared that higher stress gradients were generated at the irregular transition regions. In the trend of residual stress changes with U-bend position, the extrados is related with the changes of ovality and the intrados is related with the changes of wall thickness.

Experimental Evaluation on the Thermal Stress Due to Ice Plugging of Tubes in Nuclear Power Plant (배관의 Ice Plugging에 의하여 유발되는 열응력의 실험적 규명)

  • Park, Young-Don;Lee, Min-Woo;Ku, Tae-Wan;Kim, Kui-Soon;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1094-1103
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    • 1999
  • Ice-plugging of tube in nuclear power plant has been widely used for the purpose of preventing flow of the tube temporarily like a valve. Most common plugging method employs Liquid Nitrogen Gas of $-196^{\circ}C$. According to the change of tube materials and its dimension, the thermal stress caused from the application of the frozen gas can be varied. In this research, a series of experiments have been carried out to inspect the effect of tube geometry on thermal stresses induced due to ice-plugging. Two typical dimension of stainless and mild steels of 3 and 6 inch diameters were used for the experiments. Each critical spots were checked using strain rosette gages. Another inspection was made on the pressure and temperature of the fluid. It is shown that significant thermal stress level which can cause plastic deformation of failure has not been noticed in this series of experiments.

Characteristics of Microcrack Development in Granite of the Mungyeong area in Korea (문경지역에 분포하는 화강암의 미세균열 발달특성)

  • 이병대;장보안;윤현수;이한영;진명식
    • The Journal of the Petrological Society of Korea
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    • v.8 no.1
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    • pp.24-33
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    • 1999
  • Differential Strain Analysis (DSA) was performed to examine the characteristics of microcracks for the granites from two sites, Noeunri and Gunggiri. The results of the DSA are taken every 5 MPa for the first 50 MPa, then every 10 MPa to a pressure of 100 MPa, and then every 15 MPa to a pressure of 250 MPa. Differential strain was measured on core samples in three horizontal directions, using $45^{\circ}$ rosette strain gages, and one vertical direction. The gradients of cumulative crack strain curves in one vertical direction and three horizontal directions differed from one another, indicating anisotropic crack development in the sample. The magnitude of vertical cumulative crack strain was the highest, indicating that the microcracks from the studied rock are generally developed in horizontal direction. Under the pressure of 240 Mpa, vertical cumulative crack strains for samples N-1, N-2, G-1, and G-2 were $74{\times}l0^{-6}~820{\times}l0^{-6},\; 190{\times}l0^{-6}~460{\times}l0^{-6},\; 329{\times}l0^{-6}~836{\times}l0^{-6},\; 833{\times}10^{-6}~1,592{\times}l0^{-6}$, respectively. Under the pressure of 25O MPa, volumetric crack strains for Gunggiri and Noeunri ranged from $1,804{\times}10^{-6}\; to\; 3,936{\times}10^{-6}\; and \;from,\; 1, 125{\times}10^{-6}\; to\; 1,457{\times}10^{-6}$, respectively. Therefore, the amount of microcrackes produced were more distributed in Gunggiri than Noeunri. The ratio of a maximum crack strain to a minimum crack strain was calculated to find the orientations between microcracks and the rift plane of the granites. Generally, the ratio has very high values ranging from 2.42 to 3.43, which suggests most microcracks to be intragranular cracks with the regular orientations. These results indicate that the preferred orientations of microcracks in the granites were almost parallel to the rift plane of the granites.

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