• 제목/요약/키워드: Rope damage

검색결과 25건 처리시간 0.029초

Defect Detection of Steel Wire Rope in Coal Mine Based on Improved YOLOv5 Deep Learning

  • Xiaolei Wang;Zhe Kan
    • Journal of Information Processing Systems
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    • 제19권6호
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    • pp.745-755
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    • 2023
  • The wire rope is an indispensable production machinery in coal mines. It is the main force-bearing equipment of the underground traction system. Accurate detection of wire rope defects and positions exerts an exceedingly crucial role in safe production. The existing defect detection solutions exhibit some deficiencies pertaining to the flexibility, accuracy and real-time performance of wire rope defect detection. To solve the aforementioned problems, this study utilizes the camera to sample the wire rope before the well entry, and proposes an object based on YOLOv5. The surface small-defect detection model realizes the accurate detection of small defects outside the wire rope. The transfer learning method is also introduced to enhance the model accuracy of small sample training. Herein, the enhanced YOLOv5 algorithm effectively enhances the accuracy of target detection and solves the defect detection problem of wire rope utilized in mine, and somewhat avoids accidents occasioned by wire rope damage. After a large number of experiments, it is revealed that in the task of wire rope defect detection, the average correctness rate and the average accuracy rate of the model are significantly enhanced with those before the modification, and that the detection speed can be maintained at a real-time level.

승객용 엘리베이터 와이어로프의 유효수명 및 교체시기 평가 (Evaluation of Replace period and Useful lifetime of the wire ropes for the Passenger's Elevator)

  • 손두익;박재석;오환섭
    • 한국안전학회지
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    • 제18권4호
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    • pp.35-38
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    • 2003
  • The wire rope, one of the component of the elevator, is extremely important for the sage operation of the elevator. That is why the wire rope is replaced at a specific interval regradless of the operating conditions or the degree of damage to prevent the breakage of the wire rope. This is the waste of resources, causing economic and environmental loss. This paper has surveyed and analyzed and analyzed the status of replacing wire-rope by buildings that use elevators, in order to compare the replacement cycles of the wire rope under each operating conditions.

누설자속 탐상법 및 노이즈 필터를 이용한 와이어로프의 결함진단시스템 개발 (A Development of the Fault Detection System of Wire Rope using Magnetic Flux Leakage Inspection Method and Noise Filter)

  • 이영진;아미나;이권순
    • 전기학회논문지
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    • 제63권3호
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    • pp.418-424
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    • 2014
  • A large number of wire rope has been used in various industries such as cranes and elevators. When wire used for a long time, wire defects occur such as disconnection and wear. It leads to an accident and damage to life and property. To prevent this accident, we proposed a wire rope fault detection system in this paper. We constructed the whole system choosing the leakage fault detection method using hall sensors and the method is simple and easy maintenance characteristics. Fault diagnosis and analysis were available through analog filter and amplification process. The amplified signal is transmitted to the computer through the data acquisition system. This signal could be obtained improved results through the digital filter process.

승강기 와이어로프 진단을 위한 누설자속기법 기반 국부손상 진단 (Magnetic Flux Leakage Method based Local Fault Detection for Inspection of Wire Rope)

  • 김주원;박주영;박승희
    • 한국전산구조공학회논문집
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    • 제28권4호
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    • pp.417-423
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    • 2015
  • 본 연구에서는 와이어로프의 국부손상 검색을 위해 누설자속기법을 적용하였다. 와이어로프 구조물에 적용하기 위해 리프트오프의 발생을 최소화한 4채널 누설자속 센서헤드를 제작하였고, 이를 사용하여 와이어로프의 국부손상 검색실험을 수행하였다. 국부손상 검색실험을 위해 와이어로프를 준비하였고, 다양한 원주방향을 가지는 부분 단선 손상들을 발생시켰다. 제작된 자속누설 센서헤드를 이용하여 와이어로프 시편의 자속신호를 스캔하였고, 노이즈의 영향을 최소화하고 자속신호의 해상도를 향상시키고자 자속 신호를 미분하여 순간변화량을 손상 검색에 활용하였다. 객관적인 손상 판단을 위해 각 채널에서 계측된 자속신호를 GEV분포를 이용해 설정된 임계값과 비교하였다. 최종적으로 임계값을 초과한 부분의 길이방향 및 원주 방향 위치를 실제 손상과 비교함으로써 본 기법의 국부손상 검색 가능성을 살펴보았다.

Hall 센서를 이용한 엘리베이터 와이어 로프의 비파괴 검출시스템의 개발 (Development of Nondestructive Detecting System for Elevator Wire Ropes using Hall-effect Sensors)

  • 김성덕
    • 센서학회지
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    • 제10권1호
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    • pp.33-41
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    • 2001
  • 와이어 로프는 무거운 중량을 안전하게 운반하거나 기계적인 에너지를 빠르게 전송하는 곳과 같은 산업응용 분야에 광범위하게 사용되어 왔다. 특히, 운전 중 엘리베이터의 와이어 로프가 파손되면 큰 재산 상 손실과 주변 인명의 심각한 상해를 초래할 수 있다. 따라서, 와이어 로프의 정기적인 검사는 매우 중요하다. 와이어 로프의 고장 검출은 로프의 구조, 특성, 결함 특성, 검출방법과 신호처리 방법에 대한 기본적인 이해가 요구된다. 이 연구에서는 엘리베이터에 노화된 와이어 로프에 대한 마모, 단선, 부식과 형붕괴와 같은 결함을 검출하기 위하여, Hall 센서를 결합한 새로운 결함 검출시스템의 개발에 대하여 다룬다. 휴대용 계측기로서 검출기를 사용하기 위하여, Hall 센서를 가진 센싱 부분과 아날로그 신호처리 및 프로그램의 제작에 대한 몇 가지 특성들이 서술되었다. 제작된 검출시스템에 대한 실험과 실장시험 결과 역시 제시되었다. 그 결과, 검출시스템은 사용 중인 노화된 와이어 로프의 결함을 검출하는데 양호한 효율성을 갖는다는 것을 확인하였다.

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Overload Surge Investigation Using CFD Data

  • Flemming, Felix;Foust, Jason;Koutnik, Jiri;Fisher, Richard K.
    • International Journal of Fluid Machinery and Systems
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    • 제2권4호
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    • pp.315-323
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    • 2009
  • Pressure oscillations triggered by the unstable interaction of dynamic flow features of the hydraulic turbine with the hydraulic plant system - including the electrical design - can at times reach significant levels and could lead to damage of plant components or could reduce component lifetime significantly. Such a problem can arise for overload as well as for part load operation of the turbine. This paper discusses an approach to analyze the overload high pressure oscillation problem using computational fluid dynamic (CFD) modeling of the hydraulic machine combined with a network modeling technique of the hydraulic system. The key factor in this analysis is the determination of the overload vortex rope volume occurring within the turbine under the runner which is acting as an active element in the system. Two different modeling techniques to compute the flow field downstream of the runner will be presented in this paper. As a first approach, single phase flow simulations are used to evaluate the vortex rope volume before moving to more sophisticated modeling which incorporates two phase flow calculations employing cavitation modeling. The influence of these different modeling strategies on the simulated plant behavior will be discussed.

New evaluation of ship mooring with friction effects on mooring rope and cost-benefit estimation to improve port safety

  • Lee, Sang-Won;Sasa, Kenji;Aoki, Shin-ich;Yamamoto, Kazusei;Chen, Chen
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제13권1호
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    • pp.306-320
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    • 2021
  • To ensure safe port operations around the world, it is important to solve mooring problems. In particular, the many ports that face open seas have difficulties with long-period waves. As a countermeasure, the installation of a breakwater is proposed for mooring safety. However, this often cannot be put into practice because of financial issues. Instead, port terminals control berthing schedules with weather forecasting. However, mooring problems remain unsolved, because of inaccurate wave forecasting. To quantify the current situation, numerical simulations are presented with ship motions, fender deflections, and rope tensions. In addition, novel simulations for mooring ropes are proposed considering tension, friction, bending fatigue, and temperature. With this novel simulation, the optimal mooring method in terms of safety and economic efficiency was confirmed. In terms of safety, the optimal mooring method is verified to minimize dangerous mooring situations. Moreover, the optimal mooring method shows economic benefits and efficiency. It can help to reinforce the safety of port terminals and improve the efficiency of port operations.

해양관측용 부이의 설계 건전성 평가 - Part II: 계류시스템 구조건전성 평가 (Design of Oceanography Buoy - Part II: Mooring System)

  • 금동민;김태우;한대석;이원부;이제명
    • 한국해양공학회지
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    • 제23권1호
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    • pp.89-95
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    • 2009
  • The purpose of the present study was to evaluate the safety under extreme environmental conditions and the dynamic safety under service environment conditions, of oceanographic buoy mooring systems consisting of a variety of materials, including chain, wire rope, nylon rope, and polypropylene rope. For the static safety assessment of a mooring system, after the calculation of external forces and the division of a mooring system into finite elements, the numerical integral was conducted to yield the elemental static tension until satisfying the geometrical convergence condition. To evaluate the dynamic safety, various processes were considered, including data collection about the anticipated areas for mooring, a determination of the parameters for the interpretation, the interpretation of the dynamic characteristics based on an analytic equation that takes into account the heave motion effect of a buoy hull and a mooring system, and a fatigue analysis of the linear cumulative damage. Based on the analysis results, a supplementary proposal for a wire rope that has a fracture in an actual mooring area was established.

인장타이를 이용한 비닐하우스의 보강효과에 관한 실험적 연구 (Experimental Study on Strengthening Effect of Plastic Greenhouse using Tension-tie)

  • 장유진;이수헌;채승훈;신경재
    • 한국강구조학회 논문집
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    • 제22권2호
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    • pp.151-160
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    • 2010
  • 최근 기상이변으로 인한 겨울철 폭설로 농가 시설물 중의 하나인 비닐하우스의 붕괴사고가 빈번히 발생하여 농가의 피해가 증가되고 있다. 하지만 이에 대한 정부의 대책이 미약하여 매년 붕괴사고가 일어난다. 프레임 붕괴의 주된 이유는 폭설시 저항할 수 있는 휨내력이 부족하기 때문이다. 본 연구에서는 현재 이용되는 비닐하우스에 인장타이로 보강한 실험연구를 수행하였다. 비닐하우스의 스팬은 6.5m이고, 단면은 두 가지 종류(${\phi}25.4{\times}1.5$, ${\phi}31.8{\times}1.5$)를 사용하였다. 비닐하우스의 곡선 보와 직선 기둥 연결부에 임시적인 인장타이로 스틸와이어와 로프를 이용하여 보강하였다. 프리텐션을 인장타이에 적용시켰고, 적설하중을 등가의 수직하중으로 파괴할 때까지 적용하였다. 무보강과 로프 보강을 비교한 결과 로프 보강의 붕괴하중이 10∼45% 증가하였고 무보강과 스틸와이어 보강을 비교한 결과 스틸와이어 보강의 붕괴하중이 58~73% 증가하였다. 강도와 관련해서는 비교적으로 스틸와이어가 효과적이나, 연결부 및 프리텐션 적용이 로프보다 복잡하고 어려우므로 로프가 더 효율적인 것으로 판단된다.

송전선로 건설공사 연삭 삭도공법 개발 (Development of a Transport Method to use Continuous Cableway System for Transmission Line Construction Work)

  • 백승도;민병욱;김상덕;최진성;김도화
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 제36회 하계학술대회 논문집 A
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    • pp.679-681
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    • 2005
  • The materials for transmission line construction were transported by road which opened in mountainous areas until the mid 1990s, However, from the mid 1990s, as social interest in the environment standard increases, a cable way and helicopter transport methods of construction have been applied to minimize damage to the environment and to build an environmental friendly system. The current cable way method is a single cable way system which has a lower section base to load materials into a carriage and carry them to the tower construction site by use of an engine and a main rope. Then the carriage lowers itself via a slope between the tower construction site and the lower section base. The single cable way system has the demerits of site acquisition for the lower section base, forest felling when installing the wire rope, and it is not applicable to a even topology Also it has to be installed separately at each tower site. Accordingly, to carry materials without forest felling and regardless of slope, the chain cable way system was developed to provide materials for more than two towers consecutively by use of an engine carriage and winch.

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