• Title/Summary/Keyword: Rolling resistance

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A study on the Lubricational Characteristics Line Contact Frictional Mechanism (선접촉 마찰기구를 이용한 윤활특성에 관한 연구)

  • Chi, Chang-Heon;Lee, Chong-Soon;Rhee, Bong-Goo
    • Tribology and Lubricants
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    • v.3 no.1
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    • pp.47-51
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    • 1987
  • The purpose of this paper is to study the lubrication characteristics which is occured in contact surface of two meterials. In this study, experimental apparatus which was modelling of the Cold rolling was used. Electric resistance, the temperature variation and the friction coefficient, between Disk and Roller were measured by respectively electric circuit system, temperature probe, and strain gauge. The experiment carried on the disk velocity range of 10m/min to 1000m/min in loading weight 2kg to 18kg.

The Effect on the Strength According to Carbon Content of Kovar Steel (코바강의 탄소첨가량에 따른 강도에 미치는 영향)

  • Choi, Byung-Hui;Choi, Byung-Ky
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.28-33
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    • 2010
  • Ni alloy steel is able to use during long time because of good acid and corrosion resistance. So, it's research has focused on developing the alternative alloy which is economically feasible. Recently, consumption of Kovar steel is gradually increased in field of the jet engine and the gas turbine because of its low thermal expansive characteristics. The specimens of Kovar steel(29%Ni-17%Co) contain 0.00%C, 0.03%C, 0.06%C, 0.10%C and 0.20%C, respectively. Ingots are manufactured by VIM(vacuum induction melting furnace) and then specimens are made by automatic hot rolling after heat treatment. Strength of Kovar steel according to carbon contents is estimated by hardness, tensile and impact test. Hardness of the 0.20%C specimen is more improved approximately 14.4% than one of base metal. Its strength increases 32.4% of a base metal, and its impact energy is also enhance 11.5%.

The Effect of Austempering Treatment on Microstructure and Mechanical Properties of NICI and DCI for Rolls Used in Hot Rolling Mill (오스템퍼링 처리가 열간압연롤용 NICI재 및 DCI재의 미세조직 및 기계적 성질에 미치는 영향)

  • Kim, Jae-Jin;Oh, Seok-Jung;Yoo, Kook-Jong;Andy, Tirta;Baek, Eung-Ryul
    • Journal of Korea Foundry Society
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    • v.29 no.6
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    • pp.251-256
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    • 2009
  • The effect of austempering treatment on mechanical properties of nodular indefinite chilled iron(NICI) and ductile cast iron(DCI) was investigated. In microstructural observation, matrix phase(pearlite and ferrite) was changed to ausferrite after austempering treatment both DCI and NICI. In case of NICI, decomposition of cementite($Fe_3C$) during austempering treatment was induced. After austempering treatment, mechanical properties such as hardness, tensile strength and impact toughness was improved in NICI and DCI. The wear resistance is slightly decreased because of decomposition of cementite during austempering treatment in NICI but impact toughness and strength is dramatically increased.

Dynamic Mechanical and Morphological Properties of Natural Rubber Vulcanizates Containing Fillers

  • Lee, Hae Gil;Park, Chan Young
    • Elastomers and Composites
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    • v.51 no.3
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    • pp.218-225
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    • 2016
  • In order to examine correlation between silane coupling agent and activator which affects the physical properties of silica filled natural rubber compound, such as heat buildup, rebound property, dynamic mechanical and morphological properties were measured. With incorporation of silane coupling agent, $tan{\delta}$ at $0^{\circ}C$ was increased and at $60^{\circ}C$ was decreased, which resulted in improving of wet grip and rolling resistance. When silane coupling agent which is corresponding to 8~10% of silica was used, most favorable heat build up and $tan{\delta}$ was obtained. And also when activator was used, dispersibility of silica was improved as a result of reduction of reaggregation of silica.

A Study on Tire Stiffness Design to reduce Tire Rumble Noise (럼블 소음 저감을 위한 타이어 강성 설계 방안 연구)

  • Kin, Kun-Ho;Kang, Young-Kyu;Kim, Kee-Woon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.298-304
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    • 2012
  • The development of low rolling resistance tire with weight reduction in tire and vehicle may induce high level of tire/road noise, especially the rumble road noise on rough road. In this paper, the design factor for good rumble noise is considered in view of tire and vehicle. For the 3 mid-sized sedans, the rumble noise is very sensitive to the test vehicle. And it is concluded that the tire with high tread part stiffness and low sidewall part stiffness shows best rumble noise performance, and the rumble noise is in trade-off relation with cavity resonance noise. So, it is desirable to select and change proper construction design factors to have good tire/vehicle rumble noise.

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A micromechanical model for ceramic powders (세라믹 분말의 변형거동 해석을 위한 미소역학모델)

  • Ha, Sang-Yul;Park, Tae-Uk;Kim, Ki-Tae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.668-673
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    • 2008
  • In this paper, we developed a physically-based micromechanical model for inelastic deformation of ceramic powders. The aggregate response of ceramic particles was modeled using the two-surface yield function which considered the shear-induced dilatancy caused by friction, rolling resistance and cohesion between powder particles and consolidation caused by plastic deformation of powder themselves under high compression. The constitutive equations were implemented into the user-subroutine VUMAT of finite element program ABAQUS/Explicit. The material parameters in the constitutive model were identified by calibrating the model to reproduce data from triaxial compression tests and simple compression tests. The density distribution obtained by using the proposed model was in good quantitative agreement with the experimental results of the triaxial compression and cold isostaic compression as well.

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Effect of Thermal Oxidation Coating on the Hot Forging Process of High Strength Ti-6Al-4V Bolt (Ti-6Al-4V 고강도 볼트의 성형성에 미치는 표면산화효과)

  • Kim, Jeoung-Han;Lee, Chae-Hoon;Hong, Jae-Keun;Kim, Jae-Ho;Yeom, Jong-Taek
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.251-255
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    • 2009
  • Since fastener bolt for airplane require high specific strength and corrosion resistance, Ti-6Al-4V alloy is widely used. However, the Ti-6Al-4V bolt is generally manufactured by cutting and rolling because of their poor workability. The aim of present work is to develop hot forming technology for high strength Ti-6Al-4V. Various heat-treatments were applied to specimen in order to increase hot-workability and prevent galling with die. Multiple forging were simulated with FE code to determine optimum process parameters including specimen temperature, strain rate, local strain, and thermal shrinkage. Forged samples were heat-treated again to increase their mechanical properties.

FABRICATION OF GD CONTAINING DUPLEX STAINLESS STEEL SHEET FOR NEUTRON ABSORBING STRUCTURAL MATERIALS

  • Choi, Yong;Moon, Byung M.;Sohn, Dong-Seong
    • Nuclear Engineering and Technology
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    • v.45 no.5
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    • pp.689-694
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    • 2013
  • A duplex stainless steel sheet with 1 wt.% gadolinium was fabricated for a neutron absorbing material with high strength, excellent corrosion resistance, and low cost as well as high neutron absorption capability. The microstructure of the as-cast specimen has typical duplex phases including 31% ferrite and 69% austenite. Main alloy elements like chromium (Cr), nickel (Ni), and gadolinium (Gd) are relatively uniformly distributed in the matrix. Gadolinium rich precipitates were present in the grains and at the grain boundaries. The solution treatment at $1070^{\circ}$ for 50 minutes followed by the hot-rolling above $950^{\circ}$ after keeping the sheet at $1200^{\circ}$ for 1.5 hours are important points of the optimum condition to produce a 6 mm-thick plate without cracking.

High Strength Low Alloy Steel for Sour Service

  • Jung, Hwan Gyo;Kim, Sang Hyun;Yang, Boo Young;Kang, Ki Bong
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.288-295
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    • 2008
  • The increase use of natural gas as an energy source has been continuous demand for ever-increasing strength in gas transmission pipeline materials in order to achieve safe and economic transportation of natural gas. In particular, linepipe material for sour gas service primarily needs to have crack resistant property. However, applications of sour linepipes are expanding toward deep water or cold region, which require higher toughness and/or heavier wall thickness as well as higher strength. To improve the crack resistance of linepipe steel in sour environment, low alloy steel are produced by controlled rolling subsequently followed by the accelerated cooling process. This paper summarizes the design concepts for controlling crack resistant property low alloy linepipe steels for sour gas service.

Preparation and Properties of Functional Lubricant based Synthetic Polyolesters (합성 폴리올에스테르류 기능성 윤활유의 제조 및 특성)

  • Lee, Jae-Duck;Jeong, Noh-Hee
    • Journal of the Korean Applied Science and Technology
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    • v.27 no.4
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    • pp.522-530
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    • 2010
  • We developed functional synthetic lubricant for internal combustion engine oil, which would improve engine oil performance for internal combustion engine and extend engine life. We made base oil by synthesizing nonanoic acid, 1.1.1-trimethylol propane (which has good bio-degradability) and pentaerythrytol ester. We synthesized catalyst using p-toluene sulfonic acid 0.15 wt% and coloring-prevention agent hypo-phosphorus acid 0.18 wt% at 180-$190^{\circ}C$. Reaction temperature was increased at the rate of $10^{\circ}C$ for every 1 hour. When acid value reached below 3, reaction was completed. After cooling and deoxidization, we washed it by distilled water two times. After dehydration and filtering, we obtained trimethylol propane tripelargonate (TMTP) and pentaerythrytol tetrapelargonate (PETP) at yields of 96 % and 98 % respectively.