• 제목/요약/키워드: Rolling Temperature

검색결과 522건 처리시간 0.036초

L형상 프로파일 링롤링 공정의 하부면 그루브 결함 분석 (Analysis of the Bottom Groove in L-shaped Profile Ring Rolling)

  • 오일영;황태우;강필규;문영훈
    • 소성∙가공
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    • 제27권5호
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    • pp.289-295
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    • 2018
  • The profile ring rolling process can realize various ring shapes unlike conventional rectangular cross-sectional ring products. In this paper, the defective groove in the bottom surface of L-shaped ring products was analyzed. Grooves are generated by non-uniform external forces due to profile main roll and initial blank shape. Process parameters such as the motion of dies and working temperature were determined. Mechanism of groove formation was analyzed by FE simulation on the basis of local external forces acting on the blank. Analysis results were similar to the groove actually occurring in the production line. Based on results of the analysis, two solutions were proposed for the groove. The position of the base plate supporting the blank was adjusted and edge length of the main roll was extended to suppress growth of grooves. It has been verified that groove was improved by applying two proposed methods in the shop-floor.

압연이 Ni-MH 2차전지용 금속수소화물 전극의 충·방전 특성에 미치는 영향 (The Effect of Rolling on the Charge-Discharge Characteristic of Metal Hydride Electrode for Ni-MH Secondary Battery)

  • 박원;장상민;최승준;노학;최전;박충년
    • 한국수소및신에너지학회논문집
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    • 제7권2호
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    • pp.165-171
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    • 1996
  • The effect of rolling on the charge-discharge property was studied for metal hydride negative electrode. $(LM)Ni_{3.6}Al_{0.4}Co_{0.7}Mn_{0.3}$(pleateau pressure : below 1 atm at room temperature, volume expansion : 9%, entalpy : $8.7kcal/molH_2$) alloy was prepared by arc melting, and then it was coated with various copper weight percent. The copper coated alloys were then rolled with the different reduction ratio. From the results, it was found that the maximum discharge capacity increased with increasing reduction ratio, and 15wt% copper coated sample shows the highest discharge capacity, 324mAh/g, after rolling with 30% reduction ratio. In view of cycle life for the negative electrode, the 15wt% copper coated electrode which was rolled with 13% reduction ratio showed the longest cycle life compared with other electrodes.

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열연 조압연 Work Roll의 피로 특성 (Fatigue Characteristics of Work roll of Roughing Stand in Hot Strip Mill)

  • 이원호;김상준;이영호;장준상;이준정;김종근
    • 대한기계학회논문집
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    • 제16권4호
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    • pp.819-827
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    • 1992
  • 본 연구에서는 전술한 바와 같은 반복되는 압연부하에 의한 롤의 피로특성을 규명하기 위해 열연공장의 조압연기중 표본작업 롤의 피로특성을 규명하기 위해 열연 공장의 조압연기중 표본 작업 롤을 선정하고 일정기간의 사용이력을 조사하였으며, 이 를 토대로 롤내부 온도 및 열응력 계산을 수행하여 압연중 발생되는 피로 균열의 크기 를 정량화 시켜보았다. 또 표면 균열관찰 실험 및 롤 표면흠 대응 실험을 통해 피로 균열이 압연판의 표면품질에 어떠한 영향을 미치는지 조사해보았다.

Cu-Zn-AI 형상기억 합금의 열사이클에 따른 집합조직의 변화에 관한 연구 (A Study on Change of Texture During Thermal Cycling in Cu-Zn-AI Shape Memory Alloy)

  • 홍대원;박영구
    • 열처리공학회지
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    • 제5권3호
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    • pp.179-185
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    • 1992
  • The shape memory effect results from the martensite transfomation of each individual grain. Thus it is necessary to study the texture and its variation. In this study the change of texture during thermal cycling and it's effect on shape memory ability are investigated. The major component of the rolling texture in the parent phase is identified (001) [110], and minor components are (112) [110], (111) [112], {hkl}<100> fiber texture is developed at $45^{\circ}$ from rolling direction. In the case of martensite phase, it is estimated that the major component is (011) [100] and the minor components are (105) [501], (010) [101] and (100) [001]. According to thermal cycling. severity of texture, especially (001) [110] component in parent phase and (011) [100] component in martensite phase are increased. The shape memory ability is increased with increase of thermal cycles and also increased as the direction of specimen approach to $45^{\circ}$ from rolling direction. After first thermal cycling the temperature of transformation can be define clearly and Ms and As are raised by thermal cycling.

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오스템퍼링 처리한 구상흑연주철(ADI)의 내마모성에 미치는 합금원소의 영향에 관한 연구 (Effect of Alloying Elements on the Wear Resistance of Austempered Ductile Iron)

  • 이상학;김홍범;김종철;천병욱;김창규;최창옥
    • 한국주조공학회지
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    • 제19권1호
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    • pp.24-32
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    • 1999
  • A series of investigations for Austempered Ductile Iron (ADI) castings were carried out by using the specimens with various chemical compositions and heat treatment conditions. The rolling wear characteristics of alloyed austempered ductile irons under an unlubricated dry rolling condition was evaluated by the Amsler type test with 9.09% sliding ratio. Generally, the wear amount was increased with the austempering temperature and decreased when the hardness of the matrix was higher. The alloying elements also influenced the austempering reaction, the microstructure and the mechanical properties. In this study, the mechanical properties (i.e.) ultimate tensile strength (UTS), hardness, elongation) and the wear resistance are analysed to show the relationship between the alloying elements and the austempering temperatures. Mo, Cu and Ni are alloyed individually or in combination. It has been found that when Cu and Ni alloyed individually to a casting, the wear amount is increased than others with elements alloyed in combination. The amount of rolling wear loss was decreased when Mo was alloyed in cast iron, individually or in combination.

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Fe-26Mn-2Al 합금의 진동 감쇠능에 미치는 결정립 크기의 영향 (The Effect of grain size on the damping capacity of Fe-26Mn-2Al alloy)

  • 강창룡;엄정호;김효종;성장현
    • 동력기계공학회지
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    • 제11권1호
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    • pp.115-120
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    • 2007
  • The effect of grain size on the damping capacity of Fe-26Mn-2Al alloy studied in this paper has been investigated after changing the microstructure by cold rolling and changing grain size. Micro structures in Fe-26Mn-2Al at room temperature consist of a large quantity of austenite and a small quantity of ${\varepsilon}\;and\;{\alpha}'$ martensite. And ${\varepsilon}\;and\;{\alpha}'$ martensite was increased by increasing the degree of cold rolling. The content of deformation induced martensite was increased with increasing the degree of cold rolling. Damping capacity was linearly increased with increasing ${\varepsilon}$ martensite content, which suggests that stacking faults and ${\varepsilon}$ martensite variant boundaries are the principle damping sources. With increasing the grain size in Fe-26Mn-2Al alloy, the damping capacity was increased due to increasing the volume fraction of ${\varepsilon}$ martensite by decrement in stability of austenite phase. With decreasing the grain size, the content of deformation induced martensite was decreased and the damping capacity was decreased.

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이속 압연된 마그네슘 합금의 미세조직 및 기계적 물성에 미치는 가공 변수의 영향 (Effects of Processing Conditions on Microstructure and Mechanical Properties of Mg Alloy Deformed by Differential Speed Rolling)

  • 양해웅;고영건
    • 소성∙가공
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    • 제27권1호
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    • pp.12-17
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    • 2018
  • This paper outlines the research findings on the microstructure and mechanical properties of AZ31 Mg alloy fabricated by differential speed rolling (DSR) with respect to processing variables such as temperature, roll speed ratio (RSR), and deformation route. The resultant microstructure of the sample, deformed by 2-pass DSRs at 473 K, comprised finer grains with more uniform distribution than those at 573 and 623 K. This was due to active recrystallization, which was expected to appear during DSR at temperatures higher than 573 K. When the sample was deformed via DSR with RSR of 1:4 for the upper and lower rolls at 453 K, the values of yield and ultimate tensile strength were observed to be higher than their counterpart with RSR of 1:1. The application of sample rotation around the longitudinal axis would give rise to an excellent combination of tension strength (~330 MPa) and ductility (~20 %) at ambient temperatures. This is discussed based on its uniform fine grained structure and the softening of basal texture.

Effect of Silica Contents on the Vulcanizates Structure and Physical Properties in ENR/BR Blend Compounds

  • Sanghoon Song;Junhwan Jeong;Donghyuk Kim;Kiwon Hwang;Sungwook Chung;Wonho Kim
    • Elastomers and Composites
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    • 제59권1호
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    • pp.8-16
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    • 2024
  • As regulations on greenhouse gas emission have strengthened globally, the demand for improved fuel efficiency in automobiles continues to rise. In response, the tire industry is actively conducting research to improve fuel efficiency by enhancing tire performance. In this study, silica-filled epoxidized natural rubber (ENR)/butadiene rubber (BR) blend compounds were manufactured according to ENR types and silica contents, and their physical properties and vulcanizate structure were evaluated. ENR-50, which has a higher epoxide content than ENR-25, exhibited stronger filler-rubber interaction, resulting in superior abrasion resistance. In addition, because of its high glass transition temperature (Tg), the wet grip performance of ENR-50 improved, even though the rolling resistance increased. Increasing the amount of silica had little effect on the abrasion resistance due to the increase in filler-rubber interaction and decrease in toughness. In addition, ENR-50 exhibited better wet grip performance; however, the rolling resistance increased. The results indicated that truck bus radial (TBR) tire tread compounds can be designed by applying ENR-50 to improve wear resistance and wet grip performance. In addition, by applying ENR-25 and reducing the silica contents improve fuel efficiency.

인버터를 통한 냉방제어시스템 (The Cooling control system with inverter)

  • 문준수;우이완;박재홍
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 춘계학술대회 논문집
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    • pp.43-48
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    • 2011
  • Cooling system's operation ratio shall be controlled automatically by the internal external temperature sensors in rolling stock. The Cooling System shall be the automatic operation ratio control system which automatically controlling the rotation speed of condenser, evaporator etc. using temperature detection from outside and inside of cabin. This paper will examine the cooling system that can be provide comfortable cooling service for passenger in summer.

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