• Title/Summary/Keyword: Rolled Steel Plates

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A Study on the Durability of a Wedge for Transportation of Rolled Steel Plates Using FEM (유한요소법을 이용한 권취강판 적재운송용 Wedge의 내구성에 관한 연구)

  • Kwac, Lee-Ku;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.3
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    • pp.328-335
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    • 2009
  • In order to 1ransport the steel roll coil effectively and safely to the destination, the stability of the steel roll coil which induced the minimum movements during the 1ransportation was s1rongly required. The basic 1ransportation equipment for the steel roll coil such as the wedge is made of 100% imported wood known as the apitong. However, the material characteristic such as the rigidity has caused permanent damages to the steel roll coil and the damaged steel roll coils were not easily restorable. Thus it was unsuitable for other purposes. The introduction of new materials to manufacturing wedges which would have a good recovery performance and thus enable the wedge prevention or reduction to the steel roll coil or any other products during the 1ransportation is needed. Due to the fact that recovering damage of the coil is almost impossible, we have to find the new type of wedge that can substitute the apitong wedge. Therefore, we are going to develop a wedge that does not damage rolled steel coil and has better recovery and softness than existing apitong wedge.

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Comparative Study on Microstructures of Hot-rolled STS 304L/A516-70N and STS 316L/A516-70N Clad Plates (열간압연으로 제조된 STS 304L/A516-70N과 STS 316L/A516-70N 클래드재들의 미세조직에 대한 비교 연구)

  • Jin, Ju-Chan;Cho, Soochul;Sim, Hoseop;Lee, Young-Kook
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.4
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    • pp.171-178
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    • 2021
  • In the present study, we comparatively investigated the microstructures of two hot-rolled stainless steel clad plates; STS 304L - low carbon steel A516-70N and STS 316L - A516-70N. The STS 304L/A516-70N clad plate (Clad_304L_Ni) had a Ni-interlayer between stainless steel and carbon steel and a 90 ㎛ thick deformation band of unrecrystallized austenite grains on the stainless steel. The STS 316L/A516-70N clad plate (Clad_316L) had no interlayer and almost fully recrystallized austenite grains. Clad_304L_Ni exhibited the thinner a decarburized layer in carbon steel and a total carburized layer in stainless steel than Clad_316L. However, a severely carburized layer in stainless steel was thicker for Clad_304L_Ni than Clad_316L. Hardness profiles near the interface of clad plates matched well with microstructures at locations where the hardness values were measured.

Effect of the Arc Furnace Manufacturing Process, Blast Furnace Manufacturing Process, and Carbon Content on the High-temperature Oxidation of Hot-rolled Steel between 650 and 900℃ (열간 압연강의 600~900℃에서의 고온산화에 미치는 전기로제조법, 고로제조법 및 탄소량의 영향)

  • Kim, Min Jung;Lee, Dong Bok;Baek, Seon-Pil
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.907-913
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    • 2010
  • Hot-rolled steel plates of SPHC and SS400 were oxidized at 600, 750 and $900^{\circ}C$ for 2 hr in air. With an increase in the oxidation temperature, their oxidation rates increased, and this was accompanied by the formation of pores and cracks in the thickened oxide scales, which were non-adherent. SPHC steels manufactured by either an arc furnace or a blast furnace displayed similar oxidation rates, indicating that their oxidation rates were insensitive to the manufacturing process. Medium-carbon SS400 steel displayed somewhat faster oxidation rates than low-carbon SS400 steel, indicating that the carbon content did not significantly influence the oxidation rates.

Application of HR-Plate in Steel Box Girder (HR Plate의 강박스거더 적용 연구)

  • Lee, Seong-Haeng;Hahm, Hyung-Gil;Kim, Kyoung-Nam;Jung, Kyoung-Sup
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.4
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    • pp.63-72
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    • 2007
  • As business of steel consuming industries is freshly booming in domestic and foreign countries especially in China, the price of steel plates comes to very high compare with the other materials. The HR Plates made from hot rolled coils is lower steel plates in price. In this study, material characteristics of HR Plates is investigated and availabilities of HR Plates for steel bridges as sub member or a main member is discussed. No difference between steel plates and HR Plates with thickness up to 22mm is found in most characters such as cutting operation, fabrication and even welding. As sub member in steel box girders, the application ratio and the loss ratio of HR Plate is investigated as about $10{\sim}15%$, average $10{\sim}15%$ respectively.

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Application of Narrow Steel Box Girder Bridge of Light Rail Transit with HR Plate (HR Plate의 경량전철 협폭박스거더교 적용)

  • Park, Dae-Su;Hwang, Nak-Yuen;Jung, Kyoung-Sup;Lee, Seong-Haeng
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.365-375
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    • 2006
  • The HR Plates made hot rolled coils is lower than general structural steel plates in price. No difference between general steel plates and HR Plates with thickness up to 22mm are found in most characters such as cutting operation, fabrication and even welding. It can be concluded that HR Plates with thickness up to 22mm can be applied to flanges and webs of any girders as well as longitudinal ribs, longitudinal and vertical stiffeners of steel bridges appropriately. To increase the demand of HR Plates with thickness up to 22mm, it is necessary that HR Plates is applicable to full member in steel bridge including main girder.In this study, availabilities of the narrow steel box girder of light railway transit with HR Plate width as a main member are discussed. For application of HR Plate to steel bridge with 50m span or more, new support systems in three types are presented. Computational analysis is performed in 15 bridge models of light railway transit with beam element and plate element. As a analysis results, three models in light railway transit are presented. We finally come to the conclusion that HR Plates can be apply to narrow steel box girder in the light railway transit.

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CW $CO_2$ Laser Beam Welding and Formability of Zn-Coated Steel Plates (아연도금강판의 CW $CO_2$ 레이저 용접 및 성형성)

  • Suh, J.;Han, Y.H.;Yoon, C.S.;Bang, S.Y.
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.145-155
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    • 1995
  • Continuous wave C $O_{2}$ laser beam welding and formability of zinc coated steel plates were investigated. First, the optimal welding condition could be obtained in lap configuration by using the data for heat input, gap size and fracture behaviour. The gap size for fully-penetrated bead could be predicted by the gap model by Akhter et al. AIso, it was found that the joining efficiency was constant. Secondly, the butt welding of dissimilar materials (zinc coated steel plate and cold rolled steel plate) with different thicknesses was investigated. In the thickness range of 0.8-2.0 mm, the maximum welding speed of 10m/min was obtained. In the butt welding of two plates with thickness 2.0 mm and l.6mm, the maximum, welding speed of 6m/min was obtained, Finally. the forming results of butt-welded plates showed that the joining design was important to apply the laser welded blank in the automotive production.

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Evaluation of Corrosion Resistance and Weldability for the Butt Welding Zone of Hot Rolled Clad Steel Plates (열간압연 클래드강의 맞대기용접부 내식성 및 용접성 평가)

  • Park, Jae-Won;Lee, Chul-Ku
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.47-53
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    • 2013
  • We have investigated the traits of clad metals in hot-rolled clad steel plates, including the sensitization and mechanical properties of STS 316 steel plate and carbon steel (A516), under various specific circumstances regarding post heat treatment, multilayered welds, and thick or repeated welds for repair. For evaluations, sectioned weldments and external surfaces were investigated to reveal the degree of sensitization by micro vickers hardness, tensile, and etching tests the results were compared with those of EPR tests. The clad steel plates were butt-welded using FCAW and SAW with the time of heat treatment as the variable, a that was conducted at $625^{\circ}C$, for 80, 160, 320, 640, and 1280 min. Then, the change in corrosion resistance was evaluated in these specimens. With carbon steel (A516), as the heat treatment time increased, the annealing effect caused the tensile strength to decrease. The micro-hardness gradually increased and decreased after 640 min. The elongation and contraction of the area also increased gradually. The oxalic acid etch test and EPR test on STS316 and the clad metal showed STEP structure and no sensitization. From the test results on multi-layered and repair welds, it could be concluded that there is no effect on the corrosion resistance of clad metals. The purpose of this study was to suggest some considerations for developing on-site techniques to evaluate the sensitization of stainless steels.

Effect of Arc Furnace Manufacturing Process, Blast Furnace Manufacturing Process, and Carbon Content on High-temperature Oxidation of Hot-rolled Steel between 650 and $900^{\circ}C$ (열간 압연강의 고온산화에 미치는 전기로제조법, 고로제조법 및 탄소량의 영향)

  • Kim, Min-Jeong;Bong, Seong-Jun;Lee, Dong-Bok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.75-76
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    • 2011
  • Hot-rolled steel plates of SPHC and SS400 were oxidized at 600, 750 and $900^{\circ}C$ for 2hr in air. With an increase in oxidation temperature, their oxidation rates increased, being accompanied with formation of pores and cracks in the thickened oxide scales that were non-adherent. The SPHC steels that were manufactured by either the arc furnace or the blast furnace displayed similar oxidation rates, indicating that their oxidation rates were insensitive to the manufacturing processes. The medium-carbon SS400 steel displayed a little faster oxidation rates than the low-carbon SS400 steel, indicating that the carbon content did not significantly influence the oxidation rates.

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The Sensitization and Intergranular Corrosion Behavior of AISI 316L Clad Steel with Butt Welding (AISI 316L 클래드강의 맞대기 용접부 입계부식과 예민화 거동에 관한 연구)

  • Lee, Chul-Ku;Park, Jae-Won
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.49-56
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    • 2013
  • We have investigated traits of clad metals in hot-rolled clad steel plates, sensitization and mechanical properties of STS 316 steel plate and carbon steel(A516). Clad steel plates were butt-weld by SAW+SMAW, and with the time of heat treatment as the variable, heat treatment was conducted at $625^{\circ}C$, for 80, 160, 320, 640, 1280 minutes. As a way to evaluate it, sectioned weldments and external surfaces were investigated to reveal the degree of sensitization by mechanical property, etching and those of EPR test, results were compared with it. In short, the purpose of this study is suggesting some considerations in developing on-site techniques to evaluate the sensitization of stainless steels.

Fatigue Strength Evaluation of Welded Box Type with HR Coil (HR Coil재 Box형 용접구조물의 피로강도평가에 관한 연구)

  • Kang, Sung-Won;Kim, Myung-Hyun;Jang, Yong-Won;Lee, Jin-Woo
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.20-24
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    • 2005
  • Due to the difficulties associated with the supply of steel plates, hot rolled coil (Steel grade: SM490A) is considered fur structural materials in replace of the existing SWS50A-M1. However, it is found that SM490A exhibits a significant anisotropy in terms of impact energy with respect to transverse and longitudinal directions. In this study, an experimental investigation is carried out to examine the relationship between the anisotropy in impact values and the fatigue strengths of SM490A with respect to the rolling direction of test specimens. All test specimens failed around 1,500,000 cycles regardless of the test specimen direction. Therefore, it is found that the anisotropy in impact energy is not related to the fatigue strength of the materials considered in this study. However, the transverse direction specimen showed more rapid brittle fracture mode compared to that of longitudinal direction specimen, and this appears to be related to the lower impact values in transverse direction.