• Title/Summary/Keyword: Roll-to-roll printing

Search Result 134, Processing Time 0.026 seconds

Gravure Offset Printed on Fine Pattern by Developing Electrodes for the Ag Paste (Gravure Offset 인쇄에 의한 미세 전극용 Ag Paste 개발)

  • Lee, Sang-Yoon;Jang, Ah-Ram;Nam, Su-Yong
    • Journal of the Korean Graphic Arts Communication Society
    • /
    • v.30 no.3
    • /
    • pp.45-56
    • /
    • 2012
  • Printing technology is accepted by appropriate technology that smart phones, tablet PC, display(LCD, OLED, etc.) precision recently in the electronics industry, the market grows, this process in the ongoing efforts to improve competitiveness through the development of innovative technologies. So printed electronics appeared by new concept. This technology development is applied on electronic components and circuits for the simplification of the production process and reduce processing costs. Low-temperature process making possible for widening, slimmer, lighter, and more flexible, plastic substrates, such as(flexible) easily by forming a thin film on a substrate has been studied. In the past, the formation of the electrode used a screen printing method. But the screen printing method is formation of fine patterns, high-speed printing, mass production is difficult. The roll-to-roll printing method as an alternative to screen printing to produce electronic devices by printing techniques that were used traditionally in the latest technology and processing techniques applied to precision control are very economical to implement fine-line printing equipment has been evaluated as. In order to function as electronic devices, especially the dozens of existing micro-level of non-dot print fine line printing is required, the line should not break at all, because according to the specifications required to fit the ink transfer conditions should be established. In this study of roll-to-roll printing conductive paste suitable for gravure offset printing by developing Ag paste for forming fine patterns to study the basic physical properties with the aim of this study were to.

Analysis of Thermal Effect on Tension of a Moving Web in Roll-to-Roll Printed Electronics (롤투롤 인쇄 전자 시스템에서 유연기판의 열변형을 고려한 웹의 장력거동 분석)

  • Lee, Jong-Su;Lee, Chang-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.12 no.5
    • /
    • pp.9-15
    • /
    • 2013
  • Roll-to-roll printing technology has lately become a subject of special interests in the field of printed electronics. Since this technology has the advantage that continuous and mass production is possible. And for high precision register control is required in multi-layer printing to produce the electronic devices, this is one of the most important technologies in roll-to-roll printing technology. Register error could be generated by various reasons like eccentricity of roll and thermal deformation due to temperature variation in drying section. In this study, the effect of tension variation on the register was analyzed. The results of these analyses show that it is essential to consider the tension disturbance which is generated by the change of temperature in drying section, and conventional register model has limitation to estimate the register error. In order to overcome the limitation of the register model, advanced register model based on the SI process was developed. Also, the performance of the developed model was verified experimentally.

Stability Analysis of the Tension Control System of a High-speed Roll-to-Roll Printing Machine (고속 롤투롤 인쇄기의 장력제어시스템 안정도 해석)

  • Kang, Chul-Goo;Lee, Bong-Ju
    • Proceedings of the KSME Conference
    • /
    • 2007.05a
    • /
    • pp.873-878
    • /
    • 2007
  • Stability of high-speed roll-to-roll printing machines is one of the most important factors that are required for the printing machines to operate properly and to obtain reasonable printing performance. This paper proposes a new model for the web-tension system of a high-speed gravure printing machine considering span-length variations due to dancer rollers, and analyzes the stability of plant dynamics of the printing machine using the proposed model. Span-length variations due to dancer motions are considered for the modeling of plant dynamics in two ways; one is to include the effect of span-length variations without considering dancer inertias and viscous frictions, and the other is to include the effect of span-length variations with considering dancer inertias and viscous frictions. The stability of the plant model is analyzed for various web-speeds using the eigenvalues of the linearized model about operating points.

  • PDF

Research on the Airflow and Air Entrainment on Roll-to-Roll System (Roll to Roll 공정상의 유동장 계측 및 공기유입)

  • Kim, Sung-Kyun;Park, Joon-Hyung;Liem, Huynh Quang
    • Journal of the Korean Society of Visualization
    • /
    • v.6 no.2
    • /
    • pp.39-44
    • /
    • 2008
  • The Roll-to-Roll system including continuous flexible thin materials and roller has its wide range of applications especially in the electronic printing industry. The industry is growing rapidly and the printing speed is also improving. However, the printing machine based on web and roller system has it own problem. As the web speed increases, the failure to maintain the contact may occur and the air entrain between the roller and the paper web may exist. Air bubbles may remain attached to electronic ink on the web causing defects on product surface. With the development of image processing technique, the airflow around the web and rolls can be visualized and calculated by PIV method. In our experiment, the simple web and rolls system is used to R2R simulator. The flow field is studied at various web speeds and positions. The result shows that the flow field has complicated structure with turbulent characteristic and the main trend of flow is obtained by taking time average of flow field.

New Techniques for Fabrication of Flexible Plastic LCD's

  • West, John.L.;Novotny, Grea R.;Fisch, Michael R.;Heinman, David
    • Journal of Information Display
    • /
    • v.2 no.4
    • /
    • pp.15-18
    • /
    • 2001
  • We report simple techniques to manufacture low-powered, high-resolution, reflective cholesteric displays using flexible plastic substrates. We use wax transfer printing to replace photo-lithography and incorporate polymer walls to increase the mechanical strength and lifetime of the displays. These printing methods can easily be adapted to roll-to-roll production.

  • PDF

A study on development of continuity process system for thin film solar cell (박막 태양전지 연속 생산 시스템 개발에 관한 연구)

  • Bae, Sung-Woo;Jo, Jeong-Dai;Kim, Dong-Soo;Yoo, Seong-Yeon
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2009.11a
    • /
    • pp.377-377
    • /
    • 2009
  • Currently, new and renewable energy come into the spotlight, such as solar energy, wind power, fuel cell, hybrid car etc., due to the energy resources is being depleted. In order to solve like this problem, we addressed the roll to roll printing machine for the thin film solar cell by using printing technology. For the this research, we archived concept design and verified propriety.

  • PDF

All-Printed Flexible OLEDs

  • Arto, Maaninen;Markus, Tuomikoski;Marja, Valimaki;Tiina, Maaninen
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 2007.08a
    • /
    • pp.66-69
    • /
    • 2007
  • We have investigated printing techniques for processing organic light-emitting diodes (OLEDs). We succeeded to gravure print uniform organic thin films as well as screen print low work function cathode for OLED structure. Furthermore, by using roll-to-roll manufacturing methods, we have been able to fabricate all-printed flexible OLED demonstrator.

  • PDF

Variable PID Gain Control of Winder Tension of Roll-to-Roll Printing System using Estimation of Winder-Roll Radius (롤투롤 시스템의 와인더 반경 추정을 이용한 와인더 장력의 가변 PID이득 제어)

  • Park, Jong-Chan;Jeon, Sung Woong;Nam, Ki Sang;Kim, Chung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.4
    • /
    • pp.755-760
    • /
    • 2013
  • The dynamics of the winder roller of a roll-to-roll printing system for printed electronics is a time-varying system because of the variation of the winder roller radius owing to rewinding or unwinding of the web. Therefore, an adaptive control method considering the time-variant characteristics is required for precise tension control. In this study, the variable PID gain method is applied to the actual roll-to-roll system and verified by experiments for unwinder tension control. The required value of the winder roller radius for the application of the variable PID gain is estimated from the measurement of the winder tension and winder motor torque. The simulation results as well as experimental results show that the fixed PID gain control cannot stabilize the tension of the winder roller with varying winder roller radius. On the other hand, the variable PID gain method can control the tension of the winder roller regardless of the winder roller radius.