• Title/Summary/Keyword: Roll reduction

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Bilge keel design for the traditional fishing boats of Indonesia's East Java

  • Liu, Wendi;Demirel, Yigit Kemal;Djatmiko, Eko Budi;Nugroho, Setyo;Tezdogan, Tahsin;Kurt, Rafet Emek;Supomo, Heri;Baihaqi, Imam;Yuan, Zhiming;Incecik, Atilla
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.1
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    • pp.380-395
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    • 2019
  • Seakeeping, especially for the roll motions, is of critical importance to the safe operation of fishing boats in Indonesia. In this study, a traditional East Java Fishing Boat (EJFB) has been analysed in terms of its seakeeping performance. Furthermore, a bilge keel was designed to reduce the roll motions of the EJFB using multiple stages approach. After installing the designed bilge keels, it was shown that up to 11.78% and 4.87% reduction in the roll response of irregular seaways and the total resistance under the design speed, respectively. It was concluded that the roll-stabilized-EJFB will enhance the well-being of the fisherman and contribute to the boats' safe operation, especially in extreme weather conditions. Moreover, the total resistance reduction of the EJFB due to the installation of the designed bilge keels also resulted in increased operational efficiency and reduced fuel costs and fuel emissions for local stakeholders.

Improvement of shear deformation by controlling reduction per a rolling pass during asymmetrical cold rolling in AA 5052 (AA5052 판재의 비대칭 냉간압연 시 압연 패스당 압하율 제어에 의한 전단 변형 향상)

  • Kang, H.G.;Han, Y.H.;Huh, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.226-228
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    • 2007
  • During asymmetrical cold rolling in AA 5052 sheet a reduction per a rolling pass was varied to investigate the effect of the ratio of the contact length between the roll and sample ($l_c$) to the sheet thickness (d) on the formation of shear textures. In order to intensify the shear deformation during asymmetrical rolling, AA 5052 sheet was asymmetrically cold rolled without lubrication by using different roll velocities of upper and lower rolls. Asymmetrical rolling with $l_c$/d=1.8 led to the formation of texture gradients throughout the sheet thickness in which the outer thickness layers depicted shear textures and the center thickness layers displayed a rolling texture. Asymmetrical rolling with $l_c$/d=3.1 gave rise to the formation of shear textures in the whole through-thickness layer. The strain states associated with asymmetrical rolling were investigated by the finite element method (FEM) simulation. FEM results indicated that the evolution of deformation texture in a thickness layer is strongly governed by integrated values of strain rates and along the streamline in the roll gap.

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A Study on the Properties of Waste Gas Reduction in the Photocatalytic Cement (광촉매시멘트의 배기가스 저감 특성에 관한 연구)

  • 이원암;양진;유재상;이종열
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.355-360
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    • 2003
  • Recently, a cement plays an important roll in the materials field. So, in this research we would like to study on the properties of waste gas reduction in the photocatalytic cement. The fundamental phenomena of waste gas reduction in the photocatalytic cement were observed by the NOx analyzer with reaction chamber, UV Lamp, MFC, and humidity control bath. As a result of this study, the photocatalytic cement used photocatalytic powder, admixture and other materials can obtain NOx gas reduction and its photocatalytic efficiency. Developing for the photocatalytic cement, we need a various study.

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Plastic characteristic analysis of width reduction process in hot roughing mill (열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성)

  • Heo, Su-Jin;Lee, Sang-Ho;Byun, Sang-Min;Park, Hae-Do;Lee, Jong-Bin;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.544-548
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    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

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Effect of Roll Gap Geometry on the Evolution of Strain States and Textures during Asymmetrical Rolling in AA1050 (AA1050 판재의 비대칭 압연 시 변형률 상태와 집합조직 발달에 미치는 압연변형 형상의 영향)

  • Kang, H.G.;Nah, J.J.;Huh, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.219-221
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    • 2006
  • Asymmetrical rolling was performed by rolling AA 1050 sheets with different velocities of upper and lower rolls. In order to study the effect of roll gap geometry on the evolution of strain states and textures during asymmetrical rolling, the reduction per rolling pass was varied. After asymmetrical rolling, the outer thickness layers depicted shear textures and the center thickness layers displayed a random texture. With decreasing reduction per an asymmetrical rolling pass, the thickness layers depicting shear textures increases. The strain states associated with asymmetrical rolling were investigated by simulations with the finite element method (FEM).

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Study on the strain state during cladding of SUS/AL/SUS sheets (SUS/AL/SUS 판재의 cladding시 변형상태 고찰)

  • 김종국;지광구;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.136-138
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    • 2003
  • Strain states of clad sheets consisted of AL3003 and SUS430 were studied by FEM simulation. Main simulation parameters include roll size, reduction, material properties, material temperature, and friction between roll and material (or friction between materials). To investigate the effect of friction on the evolution of strain states, the friction coefficient between roll and material (or fraction coefficients between materials) was varied. Components of strain rate, strain were compared according to the variation of friction coefficients. And strain states during cladding were compared with those induced by simple rolling process.

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Effect of Deformation Parameters on The Evolution of Strain State During Asymmetrical Rolling in Aluminum Sheet (알루미늄 판재의 비대칭 압연 시 변형률 상태에 미치는 압연 변수의 영향)

  • Kang H. G.;Park S. H.;Huh M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.460-462
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    • 2005
  • Asymmetrical rolling was performed with different working roll speeds of upper and lower rolls. In order to promote the shear deformation during asymmetrical rolling, various deformation parameters of initial sheet thickness, rolling reduction, roll speed ratio and roll radius are considered. The evolution of texture during asymmetrical rolling was shown by the calculation of orientation distribution function (ODF). The effect of deformation parameters on shea. deformation were investigated by simulations with the finite element method (FEM). Asymmetrical rolling gave rise to the development of pronounced strain gradients throughout the thickness layers which resulted in the formation of strong texture gradients in the sheet.

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Investigation of bonding properties of Al/Cu bimetallic laminates fabricated by the asymmetric roll bonding techniques

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in Computational Design
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    • v.4 no.1
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    • pp.33-41
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    • 2019
  • In this study, 2-mm Al/Cu bimetallic laminates were produced using asymmetric roll bonding (RB) process. The asymmetric RB process was carried out with thickness reduction ratios of 10%, 20% and 30% and mismatch rolling speeds 1:1, 1:1.1 and 1:1.2, separately. For various experimental conditions, finite element simulation was used to model the deformation of bimetallic Al/Cu laminates. Specific attention was focused on the bonding strength and bonding quality of the interface between Al and Cu layers in the simulation and experiment. The optimization of mismatch rolling speed ratios was obtained for the improvement of the bond strength of bimetallic laminates during the asymmetric RB process. During the finite element simulation, the plastic strain of samples was found to reach the maximum value with a high quality bond for the samples produced with mismatch rolling speed 1:1.2. Moreover, the peeling surfaces of samples around the interface of laminates after the peeling test were studied to investigate the bonding quality by scanning electron microscopy.

Microstructure and Mechanical Properties of Oxygen Free Copper Severely Deformed by Accumulative Roll-Bonding Process (반복겹침접합압연법에 의해 강소성가공된 무산소동의 미세조직 및 기계적 특성)

  • Lee Seong-Hee;Cho Jun;Han Seung-Zun;Lim Cha-Yong
    • Korean Journal of Materials Research
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    • v.15 no.4
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    • pp.240-245
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    • 2005
  • An oxygen free copper was severely deformed by accumulative roll-bonding (ARB) process for improvement of its mechanical properties. Two copper sheets 1 m thick, 30 mm wide and 300 m long are first degreased and wire-brushed for sound bonding. The sheets are then stacked to each other, and roll-bonded by about $50\%$ reduction rolling without lubrication at ambient temperature. The bonded sheet is then cut to the two pieces of same dimensions and the same procedure was repeated to the sheets up to eight cycles $(\varepsilon-6.4)$. TEM observation revealed that ultrafine grains were developed after the third cycle, and their size was slightly increased at higher cycles. Tensile strength of the copper increased with the strain at low strain levels, but it hardly increased from 3 cycles $(\varepsilon>2.4)$ due to occurrence of dynamic recovery, even if the imposed strain increased.