• 제목/요약/키워드: Roll printing

검색결과 149건 처리시간 0.034초

Rheological Perspectives on Direct Printing Processes

  • 안경현
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2011년도 춘계학술발표대회
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    • pp.1.2-1.2
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    • 2011
  • With recent advances in materials and products, materials processing experiences new challenges. More particles and polymers in material side and thinner and faster deformations in processing side. It happens in most emergying industries such as manufacturing of batteries, solar cells, multi-layer chips, displays, printed electronics, to list a few. In most cases, they are manufactured by coating or printing process, which is defined as a process in which gas is replaced by liquid on a substrate. In this sense, casting, inkjet printing, and roll-to-roll printing are all included. The printing process consists of three unit processes. As the materials used in the above mentioned applications typically contain a large amount of particles with polymers and solvents, they continuously change microstructures during preparation, flow, and even drying. However, little is known about the flow characteristics of such complex fluids and less is known about how to design and control the process. Therefore, for better control of the process and for better quality of the product, we need to understand the flow characteristics of these complex fluids under extremely fast flow environment.

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Roll-to-roll 시스템에서 인쇄전자 생산을 위한 댄서 시스템의 LQG 정밀 장력 제어에 대한 연구 (A Study on the LQG Precision Tension Control of a Dancer System for a Production of Printed Electronics in Roll-to-roll Systems)

  • 성진우;강현규;신기현
    • 한국정밀공학회지
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    • 제26권10호
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    • pp.65-73
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    • 2009
  • For mass production of printed electronics in roll-to-roll fashion, precision tension control is important to reduce register errors. Register error should be minimized within several to tens of microns for many electronic devices to be manufactured through printing technology. In order to achieve this goal, tension disturbance must be attenuated before printing process within a certain range. In this paper, a certain tension range which allows maintaining register error within 10 micron was defined with specific operating conditions. A LQG controller was proposed instead of the conventional PI controller for precision tension control using a multivariable feedback. A guideline to determine design parameters for calculating LQ gain was proposed. The proposed LQG controller was compared to both PI controller and LQ regulator with white noise by numerical simulations. Results showed that the proposed LQG controller was effective for attenuating tension disturbance with white noise.

롤투롤 전자인쇄 시스템에서 Nip Roll 의 특성에 따른 인쇄 패턴의 품질에 대한 매칭기술 연구 (Matching Technology Between Nip Roll Characteristics and Quality of Print Pattern in Roll-to-Roll Printed Electronics Systems)

  • 최재원;신기현;이창우
    • 대한기계학회논문집A
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    • 제36권2호
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    • pp.173-178
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    • 2012
  • 최근 RFID, 유연디스플레이, 태양전지, 전자 종이 등의 소자를 프린팅 방식을 이용하여 생산하려는 연구가 활발하게 진행 되고 있다. 이런 방식이 기존의 노광기술과 식각기술에 의존하는 반도체 공정에 비해 가격 경쟁력에서 우수하기 때문이다. 특히 RFID, 유연디스플레이, 태양전지, 전자 종이 등은 유연성과 대량생산을 필요로 하기 때문에 롤투롤(roll to roll)공정과 같은 저가격화, 대형생산화에 관심이 집중되고 있다. 이 롤투롤 기술을 사용하기 위해서는 인쇄 패턴의 빠른 구현, 표면 균일도, 두께 등의 높은 인쇄 품질이 보장 되어야 한다. 본 연구는 실험계획법(Design of Experiment)을 적용하여 인자들의 주효과와 교호작용 효과를 분석하고, 롤투롤 전자인쇄 시스템에서 닙 롤의 특성에 따른 인쇄 품질의 영향과 인쇄 품질의 향상 방안을 찾기 위한 매칭기술을 제안 하였다.

그라비아 인쇄물의 망점 형성을 위한 포토레지스터 코팅층의 레이저 직접 페터닝 (Laser Direct Patterning of Photoresist Layer for Halftone Dots of Gravure Printing Roll)

  • 서정;이제훈;한유희
    • 한국레이저가공학회지
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    • 제3권2호
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    • pp.35-43
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    • 2000
  • Laser direct patterning of the coated photoresit (PMER-NSG31B) layer was studied to make halftone dots on gravure printing roll. The selective laser hardening of photoresist by Ar-ion laser(wavelength : 333.6nm∼363.8nm) was controlled by the A/O modulator. The coating thickness in the range of 5㎛∼11㎛ could be obtained by using the up-down directional moving device along the vertically located roll. The width, thickness and hardness of the hardened lines formed under laser power of 200∼260㎽ and irradiation time of 4.4∼6.6$\mu$ sec/point were investigated after developing. The hardened width increased according to the increase of coating thickness. Though the hardened thickness was changed due to the effect of the developing solution, the hardened layer showed good resistance to the scratching of 2H pencil. Also, the hardened minimum line widths of 10㎛ could be obtained. The change of line width was also found after etching, and the minimum line widths of 6㎛ could be obtained. The hardened lines showed the good resistance to the etching solution. Finally, the experimental data could be applied to make gravure halftone dots using the developed imaging process, successfully.

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