• Title/Summary/Keyword: Roll change

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Factors Influencing on movement of crashed Vehicle by using EDSMAC (EDSMAC을 이용한 충돌 후 차량운동에 영향을 미치는 인자)

  • Jung, H.K.;Kang, D.M.
    • Journal of Power System Engineering
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    • v.6 no.3
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    • pp.42-48
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    • 2002
  • Velocity change of crashed vehicle has been applied to assess the safety of passenger and degree of impact severity widely. In this study, 1 D crash analysis and 2 D crash analysis were performed for velocity change of crashed vehicle with HVE 2D, and factors used for these analysis are weight, C.G, roll resistance, stiffness and brake force which influence on velocity change of crashed vehicle. According to results, the velocity change of crashed vehicle was influenced by weight, center of gravity stiffness and brake force but not roll resistance.

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A study on the change of die roll size by the shape of die chamfer in fine blanking die (Fine blanking 금형의 die chamfer 형상에 따른 die roll 변화 연구)

  • Kim, Jong-Deok;Kim, Heung-Kyu
    • Proceedings of the KAIS Fall Conference
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    • 2010.11b
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    • pp.937-940
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    • 2010
  • 본 연구는 fine blanking 프레스로부터 기능면으로 사용되는 100% clean cut 전단면을 얻는 fine blanking 공정에서 die roll을 최소화하기 위한 목적으로 성형 해석 및 실험적 방법을 통해 die chamfer 형상에 따라 성형되는 제품의 die roll size 변화를 검토한 것이다. fine blanking 과정을 묘사하기 위하여 deform 2D를 이용하여 성형 해석을 수행하여 die roll size를 예측하였으며, 실제 die chamfer가 다른 die insert를 제작하여 fine blanking 실험을 실시하여 die chamfer 형상에 따른 die roll size에 대한 해석 data와 실험 data를 비교 분석하여 die roll 길이 방향 size의 경향을 파악할 수 있었다. 이 연구 결과는 fine blanking 판재 성형에서 die roll을 최소화하기 위한 die chamfer 설계에 유용하게 적용될 것으로 판단된다.

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Effect of Roll Gap Change of Oval Pass on Interfacial Slip of Workpiece and Roll Pressure in Round-Oval-Round Pass Rolling Sequence

  • Lee, Youngseog;Bayoumi, Laila-Salah;Kim, Hong-Joon
    • Journal of Mechanical Science and Technology
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    • v.16 no.4
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    • pp.492-500
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    • 2002
  • This paper presents a study of the effect of varying the roll gap of oval pass in round-oval-round pass sequence on the interracial slip of workpiece, entrance and exit velocities, stresses and roll load that the workpiece experiences during rolling, by applying analytical method, finite element simulation and verification through hot bar rolling tests. The results have shown that the roll gap variation of oval pass affects the interfacial slip of workpiece along the groove contact and the specific roll pressure. The optimum conditions in terms of minimum interfacial slip and minimum specific roll pressure, which might influence the maximum groove life, is obtained when the subsequent round pass is completely filled.

Thickness control in metal-strip milling process (압연 공정에서의 판 두께 제어)

  • 신기현;홍환기;김광배;오상록;안현식
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.1141-1146
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    • 1993
  • The problem of tension control in metal-strip processing line is discussed. A new mathematical dynamic model which relates tension change, motor-speed change and roll-gap change is developed. Through the computer simulation of this model, parameter sensitivity, the tension transfer phenominon, and static and dynamic characteristics of strip tension were studied. Guidelines are developed to help one selecting locations of the master-speed drive in multi-drive speed control for tension adjustment and reducing the effect of interaction between tension and roll gap control.

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A Study on Coolant and Roughness Variation in the Cold Rolling (냉간압연 가공시 압연유와 조도변화에 관한 연구)

  • 전언찬;김순경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1149-1157
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    • 1995
  • The research for variation of coolant film thickness and separating force has been investigated following the examination for friction profile of work roll and roughness change of strip surface in rolling mill producting actual commercial products. The obtained results are as follows ; (1) Coolant film thickness in cold rolling has been increased relative to the circumferential velocity of work roll, and formation of coolant films has decreased with the smaller diameter of work roll. (2) Separating force is related to the formation of coolant film, and large separating force is needed to the formation of coolant film but it is constant after formation of appropriate film. (3) Wear and roughness alleviation of work roll is larger in bottom-roll than in top-roll on cold surface is larger in the direction of width than in roll direction, and changes of roughness and strip surface hardness rarely occurred after 3 passes.

Measurement of Heat Transfer Coefficient of Magnesium Alloy and Temperature Change of Roll using Heat Transfer Solidification Analysis Method (전열응고해석법을 이용한 마그네슘합금의 열전달계수 및 롤의 온도변화 측정)

  • Han, Chang-Suk;Lee, Chan-Woo
    • Korean Journal of Materials Research
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    • v.32 no.9
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    • pp.391-395
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    • 2022
  • Research is being actively conducted on the continuous thin plate casting method, which is used to manufacture magnesium alloy plate for plastic processing. This study applied a heat transfer solidification analysis method to the melt drag process. The heat transfer coefficient between the molten magnesium alloy metal and the roll in the thin plate manufacturing process using the melt drag method has not been clearly established until now, and the results were used to determine the temperature change. The estimated heat transfer coefficient for a roll speed of 30 m/min was 1.33 × 105 W/m2·K, which was very large compared to the heat transfer coefficient used in the solidification analysis of general aluminum castings. The heat transfer coefficient between the molten metal and the roll estimated in the range of the roll speed of 5 to 90 m/min was 1.42 × 105 to 8.95 × 104 W/m2·K. The cooling rate was calculated using a method based on the results of deriving the temperature change of the molten metal and the roll, using the estimated heat transfer coefficient. The DAS was estimated from the relationship between the cooling rate and DAS, and compared with the experimental value. When the magnesium alloy is manufactured by the melt drag method, the cooling rate of the thin plate is in the range of about 1.4 × 103 to 1.0 × 104 K/s.

Assessment of Ventilation System for Ro/Ro Ship Using CFD (전산 유체 해석에 의한 자동차 운반선 내부 환기 시스템 평가)

  • Lee, Sung-Su;Kim, Hak-Sun;Chun, Seung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.1 s.139
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    • pp.10-17
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    • 2005
  • Due to emission of vehicles during loading/unloading, ventilation system in Roll-on/Roll-off ship is inevitable; however it is very difficult to predict the ventilation performance before it is finally built in. Although the requirements for the ventilation system include air change rate and maximum allowable concentration of CO in the cargo holds, even prototype tests are hardly able to quantify the ventilation performance. In the present paper, a new method to assess the ventilation performance of Roll-on/Roll-off ship is proposed by using computational fluid dynamics. The air exchange is modeled by introducing multi-species transport of existing air In the holds and new air from the ventilation system. Conservation of multi-species as well as 3D Navier-Stokes equation are solved numerically in time dependent manner. Several cases of different configuration are considered. The results include predicted mass fraction of new air in the holds. It is also presented that CO concentration can be estimated based on the predicted air change performance. Due to the lack of experimental data, the computed results are not verified; however the proposed method can be applied as au assessment tool.

Numerical Analysis on Flow and Heat Transfer in Twin-Roll Strip Casting Using an Unstructured Fixed-Grid System (비정렬 고정격자계를 이용한 쌍롤 박판주조에서의 유동장 및 열전달 해석)

  • Lee, Jun-Sik;Lee, Ju-Myeong;Jeong, Jae-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.5
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    • pp.648-657
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    • 2002
  • This paper presents a numerical analysis on the solidification characteristics in twin-roll strip casting. Unstructured fixed-grid system was employed to deal with phase change. Melting of pure gallium was analyzed to confirm the validity of present program in both structured and unstructured grid systems. An algorithm for simultaneous calculation of the temperature in the roll and the molten metal pool was developed. The flow field in the pool and heat transfer features between pool and roll were shown. The effect of process parameters was also studied. Since the geometry of the molten metal Pool significantly deforms along the casting direction, unstructured grid system is more efficient. The unstructured grid system gives almost the same accuracy, even though the number of grids is only 60% of the structure done.