• Title/Summary/Keyword: Roll behavior

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Investigation of Thermo-mechanical Behavior of Work Roll and Roll Life in Hot Strip Rolling

  • C.G.Sun;Yun, C.S.;Chung, J.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.161-175
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    • 1997
  • The effects of various process paramenters on the detailed aspects of the thermo-mechanical behavior of work roll and on the roll life are investigated via a series of process simulation, using a mathematical model presented previously. The process conditions are discussed that are favorable or optimal in terms of reducing roll wear in the front finishing stands.

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FEM Based Approach to Predict Rolling Force and Strip Thickness in 4-High Cold Rolling Mill Driven by Backup-Roll (유한요소법을 이용한 보강롤 구동 4단 냉간압연기에서의 압연하중 및 스트립 두께 예측)

  • Lee, Jae-Hyun;Byon, Sang-Min;Park, Heung-Slk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.129-135
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    • 2009
  • In this paper, a finite element model is presented for the prediction of roll force and strip thickness in a backup-roll-drive mill. The proposed FE model is focused mainly on analyzing the elastic/plastic behavior between a work roll and a strip as well as the rigid/plastic behavior between a backup roll and a work roll. The capability of the proposed model is demonstrated through application to 4-high silicon steel rolling mill at POSCO. Results show that the predicted roll force and strip thickness rolled accurately agree with the measured them. It is also illustrated that the proper position of work roll displaced to one side from the vertical centerline of the backup-roll may be determined by minimizing the horizontal force of work roll.

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Vibration Behavior of a Rotating Brush Roll in Contact with a Solid Roll (강체롤과 접촉 회전하는 브러시롤의 진동 현상)

  • 허주호
    • Journal of KSNVE
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    • v.7 no.3
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    • pp.499-509
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    • 1997
  • During the process of oxide removal from work rolls in sheet metal manufacture, filamentary brushes frequently exhibit a bouncing or chatter behavior. The dynamics of this phenomenon is investigated through the development of expressions for the non-linear contact stiffness between the brush and the roll. With formulation of simple structural models, the time responses in the presence and absence of friction under random excitation are investigated. Possible solutions for the minimization or avoidance of this bouncing or chatter problem are also suggested.

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A study on the structural characteristics and roll behavior of suspension for the section profile of torsion beam (토션빔의 단면형상에 다른 현가계의 구조적 특성과 롤 거동에 관한 연구)

  • 이동찬;변준형
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.195-202
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    • 1999
  • The kinematic and complicance characteristics of torsion beam axle is structurally related to the location and section profile of torsion beam and the span from body mounting point to wheel center. This paper presents the effect of section properties in torsion beam on the structural characteristics and roll behavior of suspension. The structural characteristics is on the maximum stress on the welding area of torsion beam and the roll behavior is on roll steer and roll-camber of suspension which are important for controllability and stability in cornering. Four factors are used for the section design of torsion beam, which are thickness , midline length, are inner radius, and sector half angle . Through the structural and quasi-static analysis made for six torsion beam axle models, it can be noticed that roll steer and the structural durability of suspension are closely related to warping constant and shear center in section properties of torsion beam.

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Evaluation of Ride Quality Sensitivity on Vehicle Dynamic Behavior Using a Small Scale Simulator (소형 시뮬레이터를 이용한 차량거동요소별 승차감 민감도 평가)

  • Lee, Jaehoon;Sohn, Ducksu;Park, Jejin;Mun, Hyungchul
    • International Journal of Highway Engineering
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    • v.19 no.5
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    • pp.97-106
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    • 2017
  • PURPOSES: This study aims to evaluate the effects of vehicle dynamic behaviors on ride quality. METHODS : Simulation and field test were conducted to analyze the behavior of a driving vehicle. The simulation program CarSIM was applied and an INS (Inertial Navigation System) was used for field experiments. A small simulator was developed to simulate vehicle behavior such as roll, pitch, and bounce. The panels evaluated the ride quality in five stages from "very satisfied"to "very dissatisfied."Experiments were conducted on a total of 144 cases of vehicle behavior combinations. RESULTS :In both simulation and field tests, pitch is the largest and yaw the smallest. Especially in the field test, the amount of yaw is very low, about 7% of pitch and 18% of roll. The sensitive and extensive analysis conducted related ride quality with changing the frequency and amplitude. It was found that the most sensitive frequency range is 8 Hz across all amplitudes. Moreover, the combination of the roll and bounce was most sensitive to the ride quality at the low-frequency range. CONCLUSIONS : This result show that the vertical vehicle behavior (bounce) as well as the rotational behavior (roll and pitch) are highly correlated with ride quality. Therefore, it is expected that a more reasonable roughness index can be developed through a combination of vertical and rotational vehicle behavior.

Calculation of Tensile Load between Roll Stands in Continuous Rolling System considering the Elasto-Plastic Behavior (탄소성 변형을 고려한 연속압연시 롤스탠드간 장력해석)

  • Shin, Nam-Do;Son, Il-Heon;Kang, Gyeong-Pil;Lee, Kyung-Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.286-287
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    • 2008
  • The determination of roll speeds in continuous rolling system is an important factor along with the design of roll profile and roll gap. The tensile force on the workpiece induces reduced cross section area and the compressive force induces wrinkles. To determine the optimal roll speeds of current rough rolling system for wire rod, FE analysis was performed. We could predict the workpiece shape and the stress level more precisely by considering the elasto-plastic behavior of workpiece. Also the efficient analysis methodology is presented to reduce the calculation time by combining the ALE and lagrangian method.

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Finite Element Analysis of 3D Transient Thermo-mechanical Behav-ior of Work Roll in Hot Strip Rolling (열연중 Work Roll의 3차원 비정상상태 열변형 유한요소 해석)

  • 황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.261-264
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    • 1999
  • An integrated finite element-based model is presented for the prediction of the three dimensional tran-sient thermo-mechanical behavior of the work roll in hot strip rolling. The model is comprised of basic finite element models which are incorporated into an iterative solution procedure to deal with the inter-dependence between the thermo-mechanical behavior of the strip and that of the work roll which arises from roll-strip contact as well as with the interdependence between the thermal and mechanical behav-ior Demonstrated is the capability of the model to reveal the detailed aspects of the thermo-mechanical behavior and to reflect the effect of various process parameters.

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Finite Element Analysis of Tempearture and Thermal Struess of Work Roll in Hot Strip Rolling (유한요소법을 이용한 열연중 워크롤의 온도 및 열응력)

  • 손성강;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.231-235
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    • 1999
  • An integrated finite element-based model is presented for the prediction of the three dimensional, transient thermo-mechanical behavior of the work roll in hot strip rolling. The model is comprised of basic finite element models which are incorporated into an iterative solution procedure to deal with the interdependence between the thermo-mechanical behavior of the strip and that of work roll, which arises from roll-strip contact, as well as with the interdependence between the thermal and mechanical behavior. Demonstrated is the capability of the model to reveal the detailed aspects of the thermo-mechanical behavior and to reflect the effect of various process parameters.

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A Study on Roll Characteristics of Railway Vehicle (철도차량 롤 특성에 대한 고찰)

  • 김필환
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.512-521
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    • 1998
  • The roll characteristic of railway vehicle is an important factor that affects the roll-over of vehicle and lateral ride comfort of passenger. Generally the roll characteristics of railway vehicle is defined by the term of roll-coefficient, s, which represents the ratio of incline or carbody to that of rail-cant. The limit values of roll coefficient recommended in UIC Bre 0.4 for coach without pantograph and 0.15 for vehicle with pantograph. The roll coefficient can be calculated by VAMPIRE that is the well-known commercial software for analysis of dynamic behavior of railway vehicle. The value of roll coefficient is effected by height of gravity center of carbody, stiffness of primary and secondary suspension and etc. The calculated roll-coefficient for electric locomotive and passenger coach is 0.12 and 0.77 respectively, The additional equipment such as anti-roll bar is considered in order to decrease roll-coefficient of passenger coach. In relation to roll characteristics, the analysis for roll-over due to wind is a1so performed. The results show that roll-characteristics affect the roll-over of vehicle.

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Effects of Individual Nursing Education on Self - Efficacy and Sick-Roll Behavior in Diabetes Patients (개별 당뇨병 환자교육이 자기효능과 환자역할 행위 이행에 미치는 효과)

  • Chae, Young-Hye;Son, Su-Gyeong
    • The Journal of Korean Academic Society of Nursing Education
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    • v.6 no.1
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    • pp.103-114
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    • 2000
  • The purpose of this study was to determine the effect of nursing education in diabetes patient, and to define the strategy to promote their sick-roll behavior, self efficacy. The quasi-experimental design was designed non-equivalent control group, non-synchronized design. The study had been done by investigating the experimental group and control group through the questionnaire on 58 patients who had been hospitalized and visiting out-patient department in K hospital in Pusan from June 1, 1998 to September 30, 1998. Individual diabetes education was carried out experimental group for the average 45 minutes. Self-efficacy was measured by Diabetes Management Self-efficacy Instrument developed by Park(1984). Data was collected before and after the experimentation. Collected data was analyzed by means of frequency, percentage, chi-square test, mean, standard deviation, and t-test with SPSS/PC program. The results were summarized as follows : 1. 'The experimental group which received the individual diabetes education should be higher in self-efficacy than control group' was not supported. 2. 'The experimental group which received the individual diabetes education should be higher in sick-roll behavior than control group' was not supported(P=.043). In conclusion, the patient who received individual diabetes education showed the increase in degree of sick - roll behavior of diabetes patients. So individual diabetes education had been judged the nursing intervention to improve sick-roll behavior of diabetes patients. But there was no effect about self-efficacy so to have the program which can improve self-efficacy is needed.

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