• Title/Summary/Keyword: Roll Pass Design

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Prediction of Stress Free Surface Profile of Wrokpiece in Rod Rolling Process (선재압연공정의 소재 자유표면 형상예측)

  • Lee, Youngseog;Kim, Young-Ho;Jin, Young-Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.174-180
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    • 2000
  • A reliable analytic model that determines the cross sectional shape of a workpiece(material) in round-oval(or oval-round) pass sequence has been developed. the cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove to the roll axis direction. The requirements we placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by hot rod rolling experiment with the roll gap and specimen size changed. The cross sectional shape and area of a workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. It was found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

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Finite Element Analysis to Reduce the Wrinkle Initiation of Workpiece in Groove Rolling (공형압연에서 소재 주름흠 발생 감소를 위한 유한요소해석)

  • Na, D.H.;Cho, O.Y.;Lee, J.H.;Lee, Y.H.;Lee, Y.
    • Transactions of Materials Processing
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    • v.17 no.5
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    • pp.328-336
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    • 2008
  • A criterion which predicts wrinkle initiation on workpiece in groove rolling process based on finite element analysis is proposed. Fundamental idea considered in the criterion is using the difference between flat rolling which don't cause wrinkling at all and groove rolling which usually accompanies it. The proposed criterion assumes that irregular distribution of shear strain on workpiece during groove rolling is attributable to the initiation of wrinkling. The proposed criterion has been applied to roughing train in the rod mill of SEAH BESTEEL Inc. A new design of 2nd pass (square roll groove) was suggested, machined and applied. Results reveal that the proposed criterion could point out the location of wrinkle initiation and could reduce onset of wrinkle.

Analysis of wrinkle Initiation on Workpiece in Groove Rolling - Finite Element Analysis (공형압연에서 소재 주름흠 발생 해석 - 유한요소해석)

  • Na, D.H.;Cho, O.Y.;Lee, J.H.;Lee, Y.H.;Lee, Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.415-418
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    • 2008
  • We propose a criterion which predicts wrinkle initiation on workpiece in groove rolling process based on finite element analysis. Fundamental idea introduced in the criterion is to examine the difference between flat rolling which don't' cause wrinkling at all and groove rolling which usually accompanies it. The proposed criterion assumes that irregular distribution of shear strain on workpiece during groove rolling is attributable to the initiation of wrinkling. The proposed criterion has been applied to roughing train in the rod and bar mill of SEAH BESTEEL Inc. A new design for 2nd pass (square roll groove) was suggested, machined and applied. Results reveal that the proposed criterion in this study could point out the location of wrinkle initiation during groove rolling and could reduce onset of wrinkle on final products.

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Roll Angle Estimation of Slowly Rolling Guided Munition With Time-delayed Measurement and Its Verification Through Flight Experiment (지연된 측정치를 가진 저속 회전 유도형 탄약의 롤각 추정 및 비행 실험을 통한 검증)

  • Park, Junwoo;Ahn, Hyungjoo;Jung, Sungmin;Noh, Junyoung;Hong, Kyungwoo;Jang, Kwangwoo;Kim, Sungjoong;Bang, Hyochoong;Kim, Jin-Won;Heo, Junhoe;Pak, Chang-Ho;Seo, Songwon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.5
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    • pp.373-381
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    • 2021
  • This paper details the result of flight experiment that examines performance of roll angle estimation algorithm of slowly rolling munition taking time delay of measurement into account when measurement comes in delayed fashion. As the measurement is passed through low pass filter for numerical stabilization and de-noising purpose which induces time delay, we design augmented state Kalman filter that incorporates distribution models of stochastic delay over time. Flight experiment was conducted to verify the algorithm at around 250m high AGL(Above Ground Level) conveying velocity of 28m/s from fixed-wing mother plane to the munition. Munition was made spun with respect to its roll axis using internal reaction wheel afterward. Numerical comparison of proposing method's roll estimation performance with that of commercial aerospace graded GPS/INS shows that proposed filter design can effectively compensate time delay of measurement.

Effective Design of Pixel-type Frequency Selective Surfaces using an Improved Binary Particle Swarm Optimization Algorithm (개선된 이진 입자 군집 최적화 알고리즘을 적용한 픽셀 형태 주파수 선택적 표면의 효율적인 설계방안 연구)

  • Yang, Dae-Do;Park, Chan-Sun;Yook, Jong-Gwan
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.30 no.4
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    • pp.261-269
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    • 2019
  • This study investigates a method of designing pixel-type frequency selective surfaces(FSS) with flexibility while considering factors, such as polarization and incident angle. Among the various methods used to solve the discrete space problem when designing a pixel-type FSS, the binary particle swarm optimization(BPSO) algorithm is one of the most applicable techniques to determine the periodic structure pattern of an FSS. Therefore, a method of efficiently designing FSS with roll-off band pass characteristics using an improved BPSO algorithm is proposed. To solve the convergence problem in the fitness function design to induce particles in the desired solution, FSS with desired roll-off wave characteristics can be easily obtained by applying a fitness function using "slope" as an input parameter.

Design of an Auto-Tuning IMC-PID Controller for a Heater System Using uDEAS (uDEAS를 이용한 히터 시스템의 IMC-PID 자동 동조 제어기 설계)

  • Kim, Man-Seok;Kim, Jo-Hwan;Choi, Min-Koo;Park, Jong-Oh;Kim, Jong-Wook
    • Journal of the Korean Institute of Intelligent Systems
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    • v.21 no.4
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    • pp.530-535
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    • 2011
  • This paper deals with the precise temperature control of the heater used at a weaving thread or a drawn process. For precise temperature control, we suggest a design method that is auto-tuning IMC-PID controller using an optimization method uDEAS. For this method, we model the roll heater from the measurement data and we automatically tune the low pass filter value of IMC-PID controller that satisfies stability and conrol performance. Finally, we implement the designed controller using DSP kit.

Active Damping Control of an Air Bearing Stage with Magnetic Preloads (능동 자기예압 공기베어링 스테이지의 진동감쇠 제어)

  • Ro, Seung-Kook;Kim, Soohyun;Kwak, Yoonkeun;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1321-1325
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    • 2013
  • In this paper, we proposed an air bearing stage with active magnetic preloads in vertical directions compensating motion errors and attenuating vibrations to improve dynamic characteristics. This preloaded design gives simpler configuration of the stage, and active control of preload can be used for compensating motion errors by feedforward method. To improve dynamic characteristics, vibration of the table is monitored by an accelerometer, and controlled by a DSP based digital controller with integrator and band pass filters for suppressing roll and pitch vibration modes. The modes were evaluated by measuring frequency response functions, and compared with compensated responses. This showed effective results for suppressing poorly damped regenerative vibration of air bearings.

The Actual Wearing Condition for the Uniform of Pediatric Inpatient (소아환자복의 착의실태에 관한 연구)

  • Kim, Mi Sung;Lee, Jeong Ran
    • Journal of the Korean Society of Clothing and Textiles
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    • v.36 no.11
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    • pp.1197-1207
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    • 2012
  • This study provides information for the design of pediatric inpatient uniforms with functionality and aesthetic beauty through a questionnaire-survey of the conditions of providing, wearing, preferences and improvement requirements for pediatric inpatient uniforms. As a result of the survey, intravenous injections were mostly given on the back of the hand, and the method of changing uniforms after intravenous injections was (in most cases) to pass the injection bottle through a sleeve or pant leg while the needle is inserted. The respondents answered that the sleeve length and pant length did not match. As a result of the preference of the pediatric inpatient design survey, respondents indicated they preferred pajama type, yellow color and medium size animal patterns. A similar ratio of set-in and raglan with no collar but with 3/4 length sleeve of round neck, front end, sleeve top opening, button closing and two pockets were preferred for shirts; however, a 3/4 length with rubber string on the waist, no opening and inner opening were preferred at the same ratio for pants. As for the method to adjust the length to assign functionality to pediatric inpatient uniforms, the most preferred sleeve was a roll-up sleeve with a strap and the most preferred pants were length adjusted pants that used a strap for both shirts and pants with a both sides strap. In addition, the majority of the respondents answered that a hand wrapper that protects the injection location during intravenous injections needs be developed. As for the development type, a half glove type and glove type were preferred in sequential order.