• 소성∙가공
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• 제25권5호
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• pp.319-324
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• 2016

Recently, the roll forming process is one of the most widely used processes for manufacturing automotive part. In this study, flower patterns of roll forming process were designed to manufacture an ultra high strength bumper beam using the finite element analysis. Three types of flower patterns such as the basic type, the rotation type and the split type were designed based on the constant arc length forming method using the design software, UBECO Profil. Finite element analysis was performed to evaluate the suitability of designed flower patterns in terms of the longitudinal strain and the bow defect. The analytical results show that the split type represents more uniform longitudinal strain distributions and a good dimensional accuracy than other types of flower patterns.

• 한국기계가공학회지
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• 제17권4호
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• pp.143-149
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• 2018

A cable tray is a fixture to support and protect electrical and communication cables. In this study, a roll-forming analysis is conducted to produce an all-in-one cable tray. The number of process stands is calculated using an empirical formula. By applying bending methods to the design of the roll flower pattern, the final process stands and forming angles are determined. The shape and stress variations in the cable tray are modeled and observed by roll forming analysis using LS-DYNA Software. The width of the side rail and the maximum stress on all stands does not exceed the reference values. The forming machine and rolls are manufactured based on the results of the roll forming analysis. In addition, all-in-one cable trays satisfy the National Electrical Manufacturers Association standards when they are manufactured according to this design.