• 제목/요약/키워드: Roll Bite

검색결과 19건 처리시간 0.022초

Roughness and micro pit defects on surface of SUS 430 stainless steel strip in cold rolling process

  • Li, Changsheng;Zhu, Tao;Fu, Bo;Li, Youyuan
    • Advances in materials Research
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    • 제4권4호
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    • pp.215-226
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    • 2015
  • Experiment on roughness and micro pit defects of SUS 430 ferrite stainless steel was investigated in laboratory. The relation between roughness and glossiness with reduction in height, roll surface roughness, emulsion parameters was analyzed. The surface morphology of micro pit defects was observed by SEM, and the effects of micro pit defects on rolling reduction, roll surface roughness, emulsion parameters, lubrication oil in deformation zone and work roll diameter were discussed. With the increasing of reduction ratio strip surface roughness Ra(s), Rp(s) and Rv(s) were decreasing along rolling and width direction, the drop value in rolling direction was faster than that in width direction. The roughness and glossiness were obtained under emulsion concentration 3% and 6%, temperature $55^{\circ}C$ and $63^{\circ}C$, roll surface roughness $Ra(r)=0.5{\mu}m$, $Ra(r)=0.7{\mu}m$ and $Ra(r)=1.0{\mu}m$. The glossiness was declined rapidly when the micro defects ratio was above 23%. With the pass number increasing, the micro pit defects were reduced, uneven peak was decreased and gently along rolling direction. The micro pit defects were increased with the roll surface roughness increase. The defects ratio was declined with larger gradient at pass number 1 to 3, but gentle slope at pass number 4 to 5. When work roll diameter was small, bite angle was increasing, lubrication oil in micro pit of deformation zone was decreased, micro defects were decreased, and glossiness value on the surface of strip was increased.

Control Scheme Using Forward Slip for a Multi-stand Hot Strip Rolling Mill

  • Moon, Young-Hoon;Jo, I-Seok;Chester J. Van Tyne
    • Journal of Mechanical Science and Technology
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    • 제18권6호
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    • pp.972-978
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    • 2004
  • Forward slip is an important parameter often used in rolling-speed control models for tandem hot strip rolling mills. In a hot strip mill, on-line measurement of strip speed is inherently very difficult. Therefore, for the set-up of the finishing mill, a forward slip model is used to calculate the strip speed from roll circumferential velocity at each mill stand. Due to its complexity, most previous researches have used semi-empirical methods in determining values for the forward slip. Although these investigations may be useful in process design and control, they do not have a theoretical basis. In the present study, a better forward slip model has been developed, which provides for a better set-up and more precise control of the mill. Factors such as neutral point, friction coefficient, width spread, shape of deformation zone in the roll bite are incorporated into the model. Implementation of the new forward slip model for the control of a 7-stand hot strip tandem rolling mill shows significant improvement in roll speed set-up accuracy.

고강도강의 냉간 조질 압연 시 호일 압연이론을 이용한 압연하중의 예측 (Roll Force Prediction of High-Strength Steel Using Foil Rolling Theory in Cold Skin Pass Rolling)

  • 송길호;정제숙
    • 대한기계학회논문집A
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    • 제37권2호
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    • pp.271-277
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    • 2013
  • 냉간압연 및 소둔공정에서의 조질압연 과정은 강종별로 적정 연신율을 부여함으로서 프레스 가공시 항복점 연신 현상을 제거해주는 중요한 공정이다. 적정 연신율 확보를 위해서는 강종별, 사이즈별 정확한 압연하중 예측이 필수이다. 열간 및 냉간압연과는 달리 조질압연에서는 2%이내의 연신율을 부과하는 공정이므로 압연하중 작용 시 롤 바이트 내 에서의 롤의 탄성변형 거동이 복잡하여 정확한 압연하중을 예측하기가 어려워 예측모델이 정립되어 있지 않다. 그럼에도 불구하고 최근 인장강도 590MPa 급 이상의 자동차용 고강도강 개발이 가속화 됨에 따라 조질압연시 정확한 압연하중의 예측은 더욱더 중요하게 되었다. 따라서 본 연구에서는 조질 압연 시 롤 바이트 내에서 롤의 변형거동이 유사하다고 알려져 있는 호일(foil)압연 이론 식을 이용해 조질 압연 시 전체 생산 강종을 대상으로 압연하중 예측 가능성에 대해 검토하였다. 그 결과 인장강도 350MPa 이상 980MPa 이하의 강종에 대해서는 non circular model 이 circular 모델보다 압연하중 예측 정도가 우수하며, 이 영역에서 압연하중 예측 모델로의 적용이 가능함을 확인하였다.

각속도 성분들이 머리진동 측정치에 미치는 영향 (Effects of Angular Velocity Components on Head Vibration Measurements)

  • Park Yong Hwa;Cheung Wan Sup
    • The Journal of the Acoustical Society of Korea
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    • 제24권1E호
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    • pp.7-15
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    • 2005
  • This paper addresses issues encountered in measuring the general, 6-degree-of-freedom motion of a human head, A complete mathematical description for measuring the head motion using the six-accelerometer configured bite-bar is suggested, The description shows that the six-axis vibration cannot be completely obtained without the roll, pitch and yaw angular velocity components, A new method of estimating the three orthogonal (roll, pitch and yaw) angular velocities from the six acceleration measurements is introduced. The estimated angular velocities are shown to enable further quantitative error analysis in measuring the translational and angular accelerations at the head. To make this point clear, experimental results are also illustrated in this paper. They show that when the effects of angular velocities are neglected in the head vibration measurement the maximum percentage errors were observed to be more than $3 \%$ for the angular acceleration of the head and to be close to $5 \%$ for its translational acceleration, respectively. It means that the inclusion of all the angular velocity dependent acceleration components gives more accurate measurement of the head vibration.

열간 사상 압연중 판 온도예측 모델 개발 및 적용 (The development and application of on-line model for the prediction of strip temperature in hot strip rolling)

  • 이중형;최지원;곽우진;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.336-345
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    • 2004
  • Investigated via a series of finite-element(FE) process simulation is the effect of diverse process variables on some selected non-dimensional parameters characterizing the thermo-mechanical behavior of the roll and strip in hot strip rolling. Then, on the basis of these parameters, on-line models are derived for the precise prediction of the temperature changes occurring in the bite zones as well as in the inter-stand zones in a finishing mill. The prediction accuracy of the proposed models is examined through comparison with predictions from a FE process model.

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열간사상압연 통판안정성 개선을 위한 속도설정모델 개발 (Development of Rolling Speed Set-up Model for the Travelling Stability in Hot Strip Finishing Mill)

  • 문영훈;김영환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.47-56
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    • 1999
  • New rolling speed prediction model has been developed for the precise presetting rolling speed of each finishing mill stand in the tandem hot strip mill. Those factors such as neutral point, work roll diameter, rolling torque, friction coefficient, bite angle and the thickness at each side of entry and deliver of the rolls were taken into account. To consider width effect on forward slip, calibration factors obtained from rolling torque has been added to new prediction model and refining method has also been developed to reduce the speed unbalance between adjacent stands. The application of the new model showed a good agreement in rolling speeds between the predictions and the actual measurements, and the standard deviation of prediction error has also been significantly reduced.

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상계해석법을 이용한 평면변형 열간 판압연공정해석 (Upper Bound Analysis of Plane Strain Hot Strip Rolling Process)

  • 문영훈;천명식;이준성
    • 대한기계학회논문집A
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    • 제20권8호
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    • pp.2468-2479
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    • 1996
  • An upper bound solution is obtained to perform the process analysis of hot strip rolling process. The material flows within the roll bite at various geometries and frictional conditions are obtained from finite element analysis and the typical flow pattern which is necessary to determine the kinematically admissible velocity field is assumed. From the kinematically admissible velocity field, the upper bound energy is calculated and the rolling load, angle of neutral point and forward slip ratio at various operational conditions are obtained from upper bound energy. The process analysis of above mentioned parameters at various operational conditions have provided valuable information which is hard to obtain during rolling operation and the predicted ranges of quantitive values from these analyses lie whthin the bound of actual operational data.

Reconstruction of an upper lip vermilion defect with a mucosal V-Y advancement flap: a case report

  • Gyu-Jo Shim;Hyun-Woo Yoon;Dohyoung Kim;Tae-Geon Kwon
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
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    • 제50권4호
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    • pp.222-226
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    • 2024
  • The upper lip is a functionally and aesthetically important area of the face. Therefore, reconstruction of an upper lip defect needs sufficient consideration to ensure functional and aesthetic recovery. Several methods, such as wedge resection, rotation flaps, advancement flaps, and myomucosal advancement flaps, have been used to reconstruct vermilion defects. However, it is challenging to reconstruct a vermilion defect because of the possibility of residual asymmetry or scars and restrictions to normal lip movement after the reconstruction. We present the case of a 51-year-old female that had an upper lip vermilion defect caused by a dog bite. The lip defect was reconstructed using a mucosal V-Y advancement flap. This mucosal flap was based on the orbicularis oris muscle with a branch of the superior labial artery to ensure sufficient blood supply. Therefore, flap survival was excellent, and there was no constriction of the flaps. Moreover, the color and contour were matched to the adjacent lip tissue, and re-establishment of the white roll and adequate lip volume were achieved. This mucosal V-Y advancement flap technique represents a reliable method to repair mucosal defects without vascular compromise of the flap.

가역식 냉간 압연기에서 전기강판의 에지 파단에 관한 유한요소해석 (Finite Element Analysis of Edge Fracture of Electrical Steel Strip in Reversible Cold Rolling Mill)

  • 변상민
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1619-1625
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    • 2012
  • 전기강판은 모든 형태의 변압기나 모터의 코어 소재로 사용되고 냉간압연 공정에 의해 생산된다. 본 논문에서는 냉간압연 중에 발생하는 전기강판 에지에서의 파단을 예측할 수 있는 손상역학에 기초한 접근법을 제시할 것이다. 손상개시 판단조건으로 수직 인장응력 조건을 도입하였고 손상진전 기법으로 손상 에너지법을 채용하였다. 전기강판 에지의 초기 노치로부터 크랙 발생과 전파 모사를 위해 유한요소법을 이용하였다. 유한요소해석에서 요구되는 물성치는 일반적인 판형 시편과 노치가 있는 판형 시편을 이용하여 인장 테스트를 통해서 확보하였다. 에지 크랙은 롤 바이트의 입측에서 시작되고 롤 바이트 출측에서 급격하게 진전되는 것으로 나타났다. 초기 노치의 길이와 강판의 전방 텐션릴 하중이 커짐에 따라 에지 크랙의 성장길이는 커지는 것으로 나타났다.