• Title/Summary/Keyword: Robot Reducer

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A Study on the Noise and Vibration Diagnostic of the Industrial Robot Reducer (산업용 로봇 감속기의 소음 진동 평가에 대한 연구)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.875-878
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    • 2004
  • The noise and vibration diagnostic of the industrial robot reducer is ultimately the purpose. We evaluated a noise and vibration tendency of the industrial robot reducer to be made in the outside (RV reducer) through the experiment. Also, we compared the RV reducer to the industrial robot reducer (RD reducer) in the domestic. We measured the noise level with the sound level meter and analyzed the vibration tendency with the waterfall plot. Through the comparison of RV reducer and RD reducer diagnose the industrial robot reducer. We guessed the improvement direction of RD reducer. (The domestic's industrial robot reducer).

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Comparison of vibration characteristics on reducer for robot (로보트용 감속기의 지동 특성 비교)

  • 손창수
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.479-483
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    • 1987
  • The reducers are widely used to reduce output speed and to amplify driving torque of actuator for industrial robots and many industrial units. But the vibration of robot, which is affected by the reducer, becomes a problem for robot which has to move a driven part with high accuracy. This paper compares experimentally the vibration characteristics of the reducer for industrial robot.

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A Revolute Robot Manipulator with a New Structure (새로운 구조의 다관절 로봇 매니퓰레이터)

  • Choi, Hyung-Sik;Kim, Young-Sik;Baek, Chang-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.539-546
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    • 2004
  • Conventional robot manipulators actuated by motors with the speed reducer such as the harmonic drive have weakness in the load capacity, since the speed reducer does not have enough strength. To overcome this, a new type of the robot actuator based on the four-bar-link mechanism driven by the ball screw was proposed and constructed. Also, a new type of a revolute-jointed robot manipulator composed of the developed actuators was developed. The base axis is actuated by the motor with the conventional speed reducer, but the other axes are actuated by the proposed actuators. The kinematics and dynamics of the robot were analyzed, and the performance test of the robot was made. Through the test results, the performance of superior load capacity versus the robot weight is shown.

Detection of Absolute Position of Robot Joint Using Incremental Encoders (증분형 엔코더를 이용한 로봇 관절의 절대위치 검출)

  • Lim, Jae Sik;Lee, Young Jin
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.6
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    • pp.577-582
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    • 2015
  • This paper proposes an efficient detection of absolute position of a robot joint using two incremental encoders. We considers a robot joint comprising a motor, a reducer, two encoders, and a motor drive. An incremental(first) encoder provides motor's rotor position or input position of reducer while another incremental(second) encoder does output position of the reducer. A table is made where the relationship between the first and the second encoder counts is recorded. The key point is placed where the table is constructed: when a pulse occurs in the second encoder, there exists a corresponding unique count value of the first encoder. The absolute position is detected using the table by searching the second encoder position corresponding to the first encoder count value when a pulse occurs in the second encoder. The proposed method needs a small rotation, as just one second encoder's pulse angle, for the initial absolute position detection.

Development and Design of Robot Speed Reducer(RSR) with Straight Line Teeth Profile for Human Robot (휴먼 로봇을 위한 직선 치형을 갖는 로봇 감속기(RSR)의 설계 및 개발)

  • Nam Won-Ki;Jang In-Hun;Oh Se-Hoon;Shin Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.16 no.3
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    • pp.315-320
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    • 2006
  • There are many types of reduction drives for industrial applications. In general, high precision speed reducer which has a cycloid or involute teeth profile, used to in robot. Because, it is essential to use precision reduction drives for accuracy of position control on robot system. In this paper, we propose a robot speed reducer(RSR) with straight line teeth profile, which has basically a triangle teeth profile. In new straight line teeth profile, we have a good result for strength, stress and stiffness by using finite element analysis and the results indicate that variation of eccentric coefficient affects the optimal tooth motion, and it can lower the stress and noise.

Development of Revolute joint Robot Manipulator with closed-chain structure (폐체인 구조의 다관절 로봇 매니플레이터의 개발)

  • 오정민;백창열;최형식;김명훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.540-543
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    • 2002
  • Conventional robot manipulators actuated by motors with the speed reducer such as the harmonic drive have weakness in the load capacity, since the speed reducer does not have enough strength. To overcome this, we proposed and constructed a new type of the robot actuator which is four-bar-link mechanism driven by the ball screw. We developed a new type of a revolute-jointed robot manipulator composed of four axes. The base axis is actuated with conventional speed reducer, but the others are actuated by the proposed actuators. We analyzed the mechanism of the actuators of the robot joints, and developed the dynamics model. The dynamics are expressed in the joint coordinates, and then they are mapped into the sliding coordinates of the ball screw. The structure specifications of the manipulator shown.

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A speed reducer for a robot with straight line teeth profile (직선 치형을 갖는 로봇용 감속기 운동해석)

  • Nam Won-Ki;Lim Sun-Ho;Jeon Han-Su;Oh Se-Hoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.91-92
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    • 2006
  • High precision speed reducer which has a cycloid or involute teeth profile, used to in Robot. In this study, suggest to a new teeth profile, which has basically a triangle teeth profile. We had a stress analysis compare to convenient speed reducer for teeth profile. We has a good results in new teeth profile for strength, stress and stiffness.

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Development of a Lifetime Test Bench for Robot Reducers for Fault Diagnosis and Failure Prognostics (고장 진단 및 예지가 가능한 로봇용 감속기 내구성능평가 장치 개발)

  • Shin, Ju Seong;Kim, Ju Hyun;Kim, Jong Geol;Jin, Maolin
    • Journal of Drive and Control
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    • v.16 no.3
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    • pp.33-41
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    • 2019
  • This study presents the development of a lifetime test bench for the strain wave reducer which is a precision gear reducer of the robot to realize fault diagnosis and failure prognostics. To this end, the lifetime test bench was designed to detect the vertical forward/reverse direction rotation load. Through the lifetime test bench, it is possible to apply the same load spectrum from robot working scenarios. We developed a data integration gateway for fault data collection. Through the development of dedicated software for fault diagnosis and failure prognostics, these data from vibration, noise and temperature sensors were collected and analyzed along with the operation of the lifetime evaluation.

Development of an Expert System for Precision Reducer Design of Robot (로봇용 정밀 감속기 설계 전문가 시스템 개발)

  • Park, Dae-Hyun;Nam, Won-Ki;Jang, In-Hun;Oh, Se-Hoon;Sim, Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.1
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    • pp.19-25
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    • 2007
  • Among the precision reduction gent drivers lot robot system, the cycloid reducer is well known for it's high performances. Designing this reducer, there are many factors which must be considered. First, a geometrical analysis of tooth shape must be drawn from the basic concept. Second, loads, stresses and modification factors on tooth should be calculated exactly. Finally, a computer software to optimize the design of cycloid tooth needs developing on the basis of the geometric and force equations. In this research, the expert system to design the cycloid reducer was developed using Visual C++ so, the most important factors can be obtained automatically as the user put the simple input data.

A Sliding Mode Control for a Robot Manipulator with closed-chain Structure (폐체인 구조 로봇 머니퓰레이터의 슬라이딩모드 제어)

  • Choi Hyeung Sik;Baek Chagng Yul;Hwang I Chul;Kim Moo Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.98-108
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    • 2005
  • Conventional robot manipulators actuated by motors with the speed reducer such as the harmonic drive have weakness in the load capacity, since the speed reducer does not have enough strength. To improve this, a new type of robot actuator based on the four-bar-link mechanism driven by the ball screw was constructed. Also, a new type of revolute robot manipulator composed of the developed actuators was developed. But, modelling errors occur due to the off-set from the nominal model since the exact modeling of the complex inertia variation of the four-bar-link actuator is very difficult. To control the proposed robot along the prescribed trajectory, a sliding mode control algorithm was applied with compensation function for the modeling errors. To show performance of the proposed controller, a computer simulation was performed, and its results was presented.