• 제목/요약/키워드: Road Cutter

검색결과 18건 처리시간 0.02초

친환경 도로굴착 시공을 위한 도로절단기 개발 (Development of a Pavement Cutter for Eco-friendly Road Excavation Construction)

  • 김균태
    • 한국건설관리학회논문집
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    • 제23권6호
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    • pp.111-118
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    • 2022
  • 최근에 우리나라의 도로 하부에 매설된 지하시설물이 노후화되면서, 지하시설물 유지보수 공사 물량이 급증하고 있다. 이러한 도로지하 시설물의 유지관리를 위해서는 도로포장의 절단작업이 선행되어야 한다. 그런데 우리나라에서 사용되는 기존 도로절단기는 친환경적이지 못하며 소음과 절단슬러지(비산먼지)가 많이 발생하는 것이 현실이다. 이에 본 연구에서는 절단슬러지 회수장치의 개념을 도출하고, 이 기능을 포함하는 친환경 도로절단기를 설계·제작하였다. 개발된 장비는 1m를 100~150mm 깊이로 절단하는 데에 20~30초 가량 소요되었다. 또 대부분의 구간에서 슬러지 흡입 성능은 양호하였으며, 2m 거리에서 약식 측정한 장비의 소음도는 평균 82.7dB 수준이었다. 다만 개발된 장비가 1차 프로토타입 수준이라는 한계로 인하여 구동안정성이 다소 낮았고, 시동꺼짐, 슬러지 회수성능 저하 등의 이상현상이 발생하는 경우가 있었다. 향후 개발된 프로토타입의 튜닝 및 개선을 통해 절단성능과 슬러지 회수 기능을 보다 안정시킬 예정이다. 그리고 개선된 프로토타입을 실제 현장 상황에 적용하여, 생산성 등을 정량적으로 비교·분석할 계획이다.

블록의 표층재료 특성이 마모저항성에 미치는 영향 분석 (An Analysis on the Effect Factors of the Abrasion Resistance of Interlocking Concrete Block for Roadways)

  • 이민경;조윤호;이재훈;박준영
    • 한국도로학회논문집
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    • 제14권5호
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    • pp.67-74
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    • 2012
  • PURPOSES: In this study the influence factors related to abrasion resistance of interlocking concrete block have been evaluated, and comparisons between various domestic and foreign abrasion test methods was also accomplished. METHODS: The modified rotational cutting method suggested in ASTM C 944 was applied. Surface materials with different types of fine aggregate such as crushed sand, sea sand, and mixture of crushed and sea sand were tested to compare the aggregate effect for abrasion resistance. RESULTS: The different surface mixtures with various W/C ratios, mortar and fly ash ratios have been investigated for functional and economical considerations. CONCLUSIONS: This study had obtained reliable results by changing diamond blade of rotating cutter. Therefore, in order to improve the abrasion resistance of interlocking concrete block for road, a new mix design was proposed.

해외기술 분석을 통한 친환경 도로포장 절단기 개념 도출 (Concept Development of Eco-friendly Pavement Cutting Machine through Overseas Technology Analysis)

  • 김균태;전영훈;김경훈;옥치열
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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    • pp.242-243
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    • 2019
  • In recent years, road cutting work has been frequently performed for the repair of old road pavement and the development of underground space. However, the existing pavement cutting machine in Korea generates a lot of noise and dust. In this study, it was found out that the pavement cutting machine that cuts off noise and sucks cutting dust is used in overseas. Therefore, in this study, the concept of eco - friendly pavement cutter suitable for domestic situation is derived. The results will be used in prototype modeling and experimentation.

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쉴드 TBM 성능예측모델과 굴진자료 분석을 통한 굴진성능 개선방안 (Improvement Plan of Excavation Performance Based on Shield TBM Performance Prediction Models and Field Data)

  • 정혁상;강형남;최정명;천병식
    • 한국지반환경공학회 논문집
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    • 제11권2호
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    • pp.43-52
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    • 2010
  • 쉴드공법은 막장을 굴착함과 동시에 원통형 강재를 지반속에 추진시켜 터널을 축조하는 공법이다. 1818년 마크 브루넬이 런던의 템즈강 하저 굴착공사에 처음 사용한 이래 지반조건에 따른 다양한 쉴드 TBM이 개발되어 도로, 지하철, 전력구, 상하수도 등에 널리 활용되고 있다. 막장상태를 수시로 관찰하며 지반변화에 빠르게 대처할 수 있는 NATM 공법과 달리, 쉴드 공법은 굴진이 시작되면 장비 교체가 거의 불가능하다. 따라서 지반조사 및 실내시험 결과에 따라 적절한 장비를 설계하고, 막장상태에 따라 압입깊이, 커터헤드 회전속도 등을 효율적으로 관리하여 장비의 성능을 최대한 활용하여 굴착공사를 수행해야 한다. 본 연구에서는 분당선 한강하저터널의 지반조건을 NTNU, $Q_{TBM}$, 합경도, KICT-SNU 등의 모델에 적용하여 굴진성능을 예측하고, 실시공 굴진자료와 비교 분석하여 예측모델의 적용성을 검토하였으며, 한강하저터널 하행선의 굴진성능 저하원인을 분석하였다.

Prediction of tunneling parameters for ultra-large diameter slurry shield TBM in cross-river tunnels based on integrated algorithms

  • Shujun Xu
    • Geomechanics and Engineering
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    • 제38권1호
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    • pp.69-77
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    • 2024
  • The development of shield-driven cross-river tunnels in China is witnessing a notable shift towards larger diameters, longer distances, and higher water pressures due to the more complex excavation environment. Complex geological formations, such as fault and karst cavities, pose significant construction risks. Real-time adjustment of shield tunneling parameters based on parameter prediction is the key to ensuring the safety and efficiency of shield tunneling. In this study, prediction models for the torque and thrust of the cutter plate of ultra-large diameter slurry shield TBMs is established based on integrated learning algorithms, by analyzing the real data of Heyan Road cross-river tunnel. The influence of geological complexities at the excavation face, substantial burial depth, and high water level on the slurry shield tunneling parameters are considered in the models. The results reveal that the predictive models established by applying Random Forest and AdaBoost algorithms exhibit strong agreement with actual data, which indicates that the good adaptability and predictive accuracy of these two models. The models proposed in this study can be applied in the real-time prediction and adaptive adjustment of the tunneling parameters for shield tunneling under complex geological conditions.

Design and Safety Performance Evaluation of the Riding Three-Wheeled Two-Row Soybean Reaper

  • Jun, Hyeon-Jong;Choi, Il-Su;Kang, Tae-Gyoung;Kim, Young-Keun;Lee, Sang-Hee;Kim, Sung-Woo;Choi, Yong;Choi, Duck-Kyu;Lee, Choung-Keun
    • Journal of Biosystems Engineering
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    • 제41권4호
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    • pp.288-293
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    • 2016
  • Purpose: The purpose of this study was to investigate the key factors in designing a three-wheeled two-row soybean reaper (riding type) that is suitable for soybean production, and ensure worker safety by proposing optimal work conditions for the prototype of the designed machine in relation to the slope of the road. Methods: A three-wheeled two-row soybean reaper (riding type) was designed and its prototype was fabricated based on the local soybean-production approach. This approach was considered to be closely related to the prototype-designing of the cutter and the wheel driving system of the reaper. Load distribution on the wheels of the prototype, its minimum turning radius, static lateral overturning angle, tilt angle during driving, and The working and rear overturning (back flip) angle were measured. Based on the gathered information, investigations were conducted regarding optimal work conditions for the prototype. The investigations took into account driving stability and worker safety. Results: The minimum ground clearance of the prototype was 0.5 m. The blade height of the prototype was adjusted such that the cutter was operated in line with the height of the ridges. The load distribution on the prototype's wheels was found to be 1 (front wheel: F): 1.35 (rear-left wheel: RL): 1.43 (rear-right wheel: RR). With the ratio of load distribution between the RL and RR wheels being 1: 1.05, the left-to-right lateral loads were found to be well-balanced. The minimum turning radius of the prototype was 2.0 m. Such a small turning radius was considered to be beneficial for cutting work on small-scale fields. The sliding of the prototype started at $25^{\circ}$, and its lateral overturning started at $39.3^{\circ}$. Further, the critical slope angle for the worker to drive the prototype in the direction of the contour line on an incline was found to be $12.8^{\circ}$, and the safe angle of slope for the cutting was measured to be less than $6^{\circ}$. The critical angle of slope that allowed for work was found to be $10^{\circ}$, at which point the prototype would overturn backward when given impact forces of 1,060 N on its front wheel. Conclusions: It was determined that farmers using the prototype would be able to work safely in most soybean production areas, provided that they complied with safe working conditions during driving and cutting.

콘크리트 포장의 내구성 향상을 위한 양생제 시공기술 최적화 연구 (A Study on the Optimization of Curing Technology for Improving Properties of Concrete Pavement)

  • 박권제;류성우;김형배;주영민;조윤호
    • 한국도로학회논문집
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    • 제15권5호
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    • pp.11-20
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    • 2013
  • PURPOSES : This study is to suggest time to spray curing compound, the amount of curing compound, and the number of times to spray curing compound based on indoor tests. METHODS : Based on the literature review, two methods are used in this study, One is test for water retention of concrete curing material and the other is test for abrasion resistance of concrete surfaces by the rotating-cutter method. Through those methods, curing compound was evaluated. RESULTS : The result of the laboratory experiment for time to spray curing compound indicates that 30 minutes after placing concrete is optimal. For the amount of curing compound, $0.5{\ell}/m^2$ is the minimum quantity for both concretes. Through test of the number of times to spray curing compound, method to spray the whole amount of curing compound in twice is more efficient than it to spray the whole amount at a time. Also, method of separately 30-50 minutes spray is better than method of separately 10-30 minutes spray. CONCLUSIONS : From the testing results, it can be proposed that optimum time to curing compound is $30{\pm}15$ minutes, $0.5{\ell}/m^2$ is efficient for spraying the whole amount of curing compound at a time, and $0.4{\ell}/m^2$ is the best for spraying the whole amount of curing compound in twice, which sprays it in 20 minutes after 30 minutes from placing concrete.

발진부지를 이용한 초대구경 이수식 쉴드TBM 조립공정 검토 및 개선 사례 (Case of assembly process review and improvement for mega-diameter slurry shield TBM through the launching area)

  • 박진수;전삼수
    • 한국터널지하공간학회 논문집
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    • 제24권6호
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    • pp.637-658
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    • 2022
  • 쉴드TBM 터널은 지반 굴착, 세그먼트 링 빌드(Segment ring-build), 뒷채움의 반복적인 공정으로 단순하다. 재래식 터널공법인 발파공법(Drill and Blast)은 막장관찰, 천공, 장약, 발파, 환기, 버력처리, 지보재 설치의 반복으로 쉴드TBM 터널보다 공정이 복잡하고 일부 제약조건이 따른다. 하지만 굴진을 위한 준비 작업은 지반을 보강하고 갱문조성 후 터널을 형성해 나가는 Drill and Blast에 비해서 쉴드TBM 터널은 매우 상세한 계획을 바탕으로 시간과 비용이 필요하다. 이는 대상지반을 굴착하는 쉴드TBM 장비의 성능 확보가 공사의 성패를 좌우하기 때문인데, 고가의 주문제작 장비인 쉴드TBM이 조립단계에서 잘못 구성되면 본 굴진은 물론 초기굴진 단계에서부터 구동이 어렵게 되고, 조립된 쉴드TBM 장비를 다시 해체하는 경우가 발생하게 되어 재조립하는 상황으로 진행되면, 공기는 물론 경제적인 손실이 발생하여 공사 기간 내내 어려움이 발생한다. 이에 본 연구에서는 한강 하저를 통과하는 국내 최대 직경의 도로터널을 건설하기 위한 이수식 쉴드TBM 조립을 위한 발진부지의 배치와 계획, 쉴드TBM 장비의 주요 부분별 조립공정을 검토하였고, 타공정과 의 간섭 최소화 및 커터헤드 조립과 운반의 효율성을 분석하여 현장여건에 맞게 개선하여 적용하였다.