• Macromolecular Research
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• v.16 no.5
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• pp.467-472
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• 2008

Rigid polyurethane foams (RPUFs) were fabricated from crude MDI (CMDI) and polypropylene glycols (PPGs) of various isocyanate indices with a physical blowing agent (HFC 365mfc). There was a tendency for the gel time to decrease and the tack-free time to increase with increasing index value. With increasing index value the foam density and compression strength decreased and the glass transition temperature, dimension stability and thermal insulation increased, while the cell size and closed cell content were virtually unchanged. Allophanate crosslinks and condensation reactions between the isocyanate groups, which are favored with a high index value, exerted significant effects on the properties of RPUFs.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.8 no.4
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• pp.497-509
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• 1996

Evacuated powder insulations have long been known to have better thermal performance than existing commercially available insulators, such as fiber glass and CFC-blown foam. To make a composite powder panel, a series of individually evacuated panels was encapsulated in a rigid closed cell foam matrix. The panels were encapsulated in a thin glass sheet barrier to preserve the vacuum. The thermal conductivity of the individual panel was found to be $0.0062W/m^{\circ}K$ by experiment and the polyurethane foam above had a thermal conductivity of $0.024W/m^{\circ}K$. In this study, numerical analysis using finite element method was carried out to investigate insulation performance of rigid foam/evacuated powder composite panel with respect to panel geometries such as panel pitch, panel aspect ratio and panel area ratio. Numerical analysis has indicated that more optimal vacuum panel geometries, much lower overall thermal conductivities can be achieved.

• Fire Science and Engineering
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• v.20 no.4 s.64
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• pp.110-115
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• 2006

Polyurethane(PU) was mixtured by the treatment with flame retardants such as Tri(chloroisopropyl) phosphate(TCPP), Triethyl phosphate(TEP) and Trimethyl phosphate(TMP) at about $90^{\circ}C$. Rigid polyurethane foam was produced using the mixured products as flame retardants. The mechanical property and flammability of rigid polyurethane was investigated. The mixtured polyurethane shows reduced flammability over virgin polyurethane. Mechanical strength of mixtured polyurethane also shows as high as that of virgin polyurethane. In order to evaluate flame retardant properties of the mixtured polyurethane foams, heat release rate(HRR) of the foam was measured by cone calorimeter. Scanning electron micrograph of mixtured PU shows uniform cell morphology as virgin PU.

• Elastomers and Composites
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• v.50 no.1
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• pp.30-34
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• 2015

Thermo-mechanical treatment process of a compressed open-cell rigid polyurethane foam (OC-RPUF), which was fabricated for the vacuum insulation panel (VIP), was studied to obtain an optimum condition for the dimensional stability by the relaxation of compressive stress. Thermo-mechanical deformation of the sample OC-RPUF was shown to occur from about $120^{\circ}C$. Yield stress of 0.36 MPa was shown at about 10% yield strain. And, densification of the foam started to occur from 75% compressive strain and could be continued up to max. 90%. Compression set of the sample restored after initial compression to 90% at room temperature was ca. 82%. Though the expansion occurred to about twice of the originally compressed thickness in case of temperature rise to $130^{\circ}C$, it could be overcome and the dimensional stability could be maintained if the constant load of 0.3 MPa was applied. As the result, a thermo-mechanical treatment process, i.e, annealing process at temperature of $130{\sim}140^{\circ}C$ for about 20 min as is the maximum compressed state at room temperature, should be required for dimensional stability as an optimum condition for the use of VIP core material.

• Journal of the Korean Institute of Gas
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• v.17 no.5
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• pp.75-80
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• 2013

In this study, the effect of phosphorus flame retardants on the flame retardancy of the rigid polyurethane foam(PUF) was studied. Tetramethylene bis(orthophos-phorylurea)[TBPU] and Tris(2-chloroethyl) phosphate[TCEP], Tris(2-chloropropyl)phosphate [TCPP], Triethyl phosphate[TEP] were used as flame retardant. It was found that TBPU added PUF exhibits low mean heat release rate(HRR), peak HRR, effective heat of combusion(EHC), mass loss rate (MLR), CO yield and $CO_2$ compared other flame retardants.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.22 no.10
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• pp.679-686
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• 2010

A proprietary device is adopted to break out the membrane of cell in the rigid polyurethane foam. As it is known, the membrane of cell is hardly tearing-off thoroughly in a mechanical way due to both its elastic characteristic and micro sized pores. In this study, a novel experimental approach is introduced to burst out all gases inside the cells of the rigid polyurethane foam by abrasively grinding micro-cells completely into fine powder. The biggest advantage of this approach is to be capable of releasing all gases out from the cell even in the micro pores. As clearly reflected from the repeatability, the accuracy of the result is highly improved and high confidence in the data sets as well. For the measurements of not only gas composition but partial pressure for each gas simultaneously as well, a precision gas mass spectrometer is used in-line directly to the abrasive grinding device. To control the starting point of the polyurethane foam, all samples were prepared on site in the laboratory. Manufactured time is one of the most critical factors in characterization of cell gas composition because it is known that one of gas composition, especially, carbon dioxide, is diffused out dramatically in a short period of time as soon as it is foamed.

• Journal of the Korean Society of Industry Convergence
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• v.10 no.2
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• pp.73-80
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• 2007

The preparation of oil absorbent using waste polyurethane was studied. And the effects of shape, size, and contents of waste polyurethane foam was investigated. The waste foam was treated in shape of powder, cube and bar type generated from rigid sandwich panel process. The tests for flexural strength, combustibility, and water absorptivity were carried out to investigate the mechanical and physical properties of the recycled foams. And the cell microstructure was evaluated through Scanning Electron Micrograph. The recycled foam containing powder-shaped underfilled and showed poor properties that was generated through reactivity of the resins and increasing of slurry viscosity. For the recycled foam with the cube and bar-shaped, the underfilling was caused by interference between the waste PUFs and increasing surface areas of PUF. Low cell density, non-uniformity of cell shape and size, and low adhesion of the boundary surface (new/recycled) was showed as a result of the poor properties. Considering underfilling and the properties of PUF (new/recycled), maximum recycle contents were less than 20 wt% for the powder and above 40 wt% for the cube and bar.

• Elastomers and Composites
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• v.46 no.2
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• pp.158-163
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• 2011

Rigid polyurethane foam (PUF) was synthesized with different contents of aliphatic polyester polyol, aromatic polyester polyol and aliphatic polyether polyol to know change of properties under sea water. UTM(universal testing machine), DSC(differential scanning calorimetry), hardness meter and FT-IR(Fourier transform spectroscopy) were used to study the PUF`s physical properties under sea water. Compressive strength and hardness of PUF decreased with increasing the content of aromatic polyester polyol under sea water as aging. According to the results of IR spectral analysis, reduction of urethane and urea peak was found and allophanate and biuret peak increased. Although glass transition temperature of PUF increased, mechanical properties of PUF decreased under sea water, because PUF gets brittle when crosslink density increase.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.6
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• pp.2846-2851
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• 2012

Effects of ground tire rubber(GTR) and unexpanded $Expancel^{(R)}$ powders on the thermal conducting characteristics of rigid polyurethane foams(PUFs) were studied. Sub-micron sized GTR powders and $Expancel^{(R)}$ powders were used as the foam nucleating agents to improve the thermal insulating properties of the rigid PUFs. As the results, while the thermal conductivities of the GTR filled-PUF samples were increased linearly with GTR contents, those of $Expancel^{(R)}$ filled-PUF samples were decreased a little bit. It was considered from the results that GTR powders might predominantly play a role as the extending fillers. On the other hand, $Expancel^{(R)}$ powders could act as the foam nucleating agents based on the polar surface, showing smaller cell sized PUF with improved insulating characteristics.

• Elastomers and Composites
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• v.50 no.1
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• pp.13-17
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• 2015

A study of the effects of MWCNT as a nucleating agent on the formation reactions of the rigid polyurethane foams (RPUFs) was carried out. Sample PUFs, formulated with grease-type master batch of MWCNT/surfactant, were fabricated by free-rising method. Temperature changes with time during foaming process were measured using a digital thermometer. RPUF foaming process was observed to undergo 2-step processes with temperature inflection around 60 sec after the start of reaction, and then reached slowly the max. temperature. While the max. temperature of neat PUF was measured as ca. $120^{\circ}C$, that of the samples with MWCNT were as higher value as ca. $130^{\circ}C$, and, even the time to reach that temperature was reduced by about 15 sec. Average cell size of PUF samples decreased from 185.1 for the neat PUF to $162.9{\mu}m$ for the sample of 0.01 phr of MWCNT. As the result, it was considered that MWCNT in RPUF foaming process could play a roll both as a nucleating agent and as a catalyst.