• 대한조선학회논문집
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• 제36권2호
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• pp.77-93
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• 1999

본 연구에서는 충격횡압력을 받는 선체 판부재의 붕괴강도 특성을 분석하고 충격하중 효과를 고려한 간이 구조설계식을 제시하고자 한다. 충격횡압력하에 판부재의 붕괴거동을 분석하기 위해 기존의 실험결과와 더불어 범용 비선형 유한요소해석 프로그램인 STARDYNE을 이용하였다. 이론적 방법으로는 먼저 강소성이론을 이용하여 정적 횡압력을 받는 판부재에 대한 붕괴강도식을 도출하였다. 또한, 변형률속도 효과를 고려하여 충격 횡압력 문제에도 적용하였다. 실제 판부재에 적용 예로써 충격횡압력을 받는 강판부재와 알루미늄합금 보강판부재에 대한 붕괴거동을 분석하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.240-243
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• 2003

Finite element analyses for bursting failure prediction in bulge forming under combined internal pressure and independent axial feeding are carried out. By means of the FEM combined with Oyane's ductile fracture criterion based on Hills quadratic plastic potential, the forming limit and bursting pressure level are investigated for a seamed tube that comprises of weldment, heat affected zone(HAZ) and base material parts. Especially, in order to determine the material property of HAZ tensile tests for the base material and the weld metal are executed based on iso-strain approach. Finally, through a series of bulge forming simulations with consideration of the weldment and HAZ it is concluded that the proposed method would be able to predict the bursting pressure and fracture initiation site more realistically, so the approach can be extended to a wide range of practical bulge forming processes.

• 소성∙가공
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• 제7권1호
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• pp.66-71
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• 1998

The present study is concerned with the hydrostatic extrusion process of copper-clad aluminium bar to investigate the bonding conditions as well as the basic flow characteristics. Considering the bonding mechanism of bi-metal contact surface as cold pressure welding the normal pressure and the contact surface expansion are selected as process parameters governing the bonding conditions, in this study the critical normal pressure required for the local extrusion-the protrusion of virgin surfaces by the surface expansion at the interface-is obtained using a slip line method and is then used as a criteron for the bonding. A rigid plastic finite element method is used to analyze the steady state extrusion process. The interface profile of bi-metal rod is predicted by tracking the paths of two particles adja-process. The interface profile of bi-metal rod is predicted by tracking the paths of two particles adja-cent to interface surface. The contact surface area ration and the normal pressure along the interface are calculated and compared to the critical normal pressure to check bonding. It is found that the model predictions are generally in good agreement with the experimental observations. The compar-isons of the extrusion pressure and interface profile by the finite element with those by experi-ments are also given.

• 한국정밀공학회지
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• 제13권11호
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• pp.106-113
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• 1996

Using stainless steel as the cold forged parts especially the outer parts of automobile is gradually increasing because it can bear up against the erosion and the wear. During cold forging of the stainless steel the working pressure acting on die surface are very high therefore the wear on die surface can be greatly increased. In cold forging processes, die failure must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. The die wear affects the tolerances of forged parts, metal flow and costs of processes etc. The only way to to control these failures is to develop methods which allow prediction of the die wear and which are suited to be used in the desing stage in order to optimize the process. In this paper, the rigid-plastic finite element method was combined with the wear prediction routine and then the forward extrusion process using stainless steel was analysed simultaneously. To minimize the die wear the FPS algorithm was applied and the optimal conditions of die configuration are suggested.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 추계학술대회논문집
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• pp.122-130
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• 1996

During the cold forming, due to high working pressure acting on the die surface, failure mechanics must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. Die wear affects the tolerances of formed parts, metal flow and costs of process etc. The only way to control these failures is to develop methods which allow prediction of die wear and costs of process etc. The only way to control these failures is to develop methods which allow prediction of die wear and which are suited to be used in the design state in order to optimize the process. In this paper, the wear experiments to abtain the wear coefficients and the upsetting processes was accomplished to observe the wear phenomenon during the cold forming process. The analysis of upsetting processes was accomplished to observe the wear phenomenon during the cold forming process. The analysis of upsetting processes was accomplished by the rigid-plastic finite element method. The result from the deformation analysis was used to analyse the die wear during the processes and the predicted die wear profiles were compared with the measured die wear profiles.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.173-176
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• 2007

The characteristics of the tool system give many effects into the costs and qualities for the finished components. This study proposes a new method for manufacturing of high manufacturing productivity, production process reduction and low cost through back pressure forming. The Lock-up hub is manufactured through many processes, such as upsetting($1^{st}$ Forming), piercing, direct extrusion($2^{nd}$ Forming), final sizing process($3^{rd}$ Forming). In this study, process design for closed-die forging of a Lock-up hub used for a component of automobile transmission was made using three-dimensional finite element simulations, and the strain distributions and velocity distributions are investigated through the post processor. The rigid-plastic finite-element method for back pressure forging has been used in order to reduce development time and die cost. Using the FEM simulation, we found the optimum value of back pressure. The prototypes of Lock-up hub parts were forged into the net-shape. In the experiment, lead precision of tooth are measured by the CCMM(Contact Coordinate Measuring Machine). The dimensional accuracy of forged part was improved up to the 40% when back press was applied.

• Steel and Composite Structures
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• 제27권4호
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• pp.401-416
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• 2018

Composite beams with web openings are vulnerable to Vierendeel bending failure. The available methods provide quite conservative estimates of Vierendeel bending resistance. An alternative design method to compute the resistance was proposed in this study, based on quadratic nonlinear interactions of normalized shear force, axial force and Vierendeel bending moment. The interactions of the top and bottom Tee section must satisfy mutual conditions to prevent the Vierendeel failure. The normalized shear force and Vierendeel bending moment of the composite part were used instead in the top Tee interaction. The top Tee axial force was computed based on force equilibrium. Based on a rigid-plastic model, the composite resistance is estimated using an effective slab width of the vertical shear resistance. On using the proposed method, nonlinear reductions due to shear loads and axial forces are not required, in contrast to prior methods. The proposed method was validated against experiments from literature. The method limitations and accuracy as well as the Vierendeel behavior were investigated by finite element simulations, with varied composite beam parameters. The proposed design loads are less conservative than earlier estimates and deviate less from the simulations.

• 대한기계학회논문집A
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• 제20권10호
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• pp.3031-3037
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• 1996

In cold forming processes, due to high working pressure action on the die surface, failure mechanics must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. Die wear affects the tolerances of formed parts, metal flow and costs of process etc. The only way to control these failures into devlop methods which allow prediction of die wear and which are suited to be used in the design state in order to optimize the process. In this paper, the forming propcesses that involve cold forward extrusion and wire drawing were simulated by rigid plastic finite element method and its output were used for predicting die wear by Archard wear model. The simulation results were compared with the measured worn dies.

• Earthquakes and Structures
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• 제13권1호
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• pp.29-38
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• 2017

Stone masonry is one of the oldest construction types due to the natural and free availability of stones and the relatively easy construction. Since stone masonry is brittle, it is also very vulnerable and in the case of earthquakes damage, collapses and causalities are very likely to occur, as it has been seen during the last Italian earthquake in Amatrice in 2016. In the recent years, some researchers have performed experimental tests to improve the knowledge of the behaviour of stone masonry. Concurrently, there is the need to reproduce the seismic behaviour of these structures by numerical approaches, also in consideration of the high cost of experimental tests. In this work, an alternative simplified procedure to numerically reproduce the diagonal compression and shear compression tests on a rubble stone masonry is proposed within the finite element method. The proposed procedure represents the stone units as rigid bodies and the mortar as a plastic material with compression and tension inelastic behaviour calibrated based on parametric studies. The validation of the proposed model was verified by comparison with experimental data. The advantage of this simplified methodology is the use of a limited number of degrees of freedom which allows the reduction of the computational time, which leaves the possibility to carry out parametric studies that consider different wall configurations.

• 한국정밀공학회지
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• 제14권8호
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• pp.57-64
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• 1997

The process design of backward and forward extrusion of axisymmetric part has been studied in this paper. The important factors of cold forging process with complex geometry are the design of initial billet shape, the possibility of forming by one-stage operation and the determination of preform shapes, etc. Based on the systematic procedure of process sequence design, the forming operation of cold forged part is analyzed by the commercial finite element program, DEFORM. The design criteria are forming load, geo- metrical filling without defect and a sound distribution of effective strain in final product. It is noted that one step of preform operation is required to obtain the final product. Numerical result is compared with experi- mental one. It is found that the analyzed result is in good agreement with actual forming result.