• Title/Summary/Keyword: Rigid Crack

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Process Sequence Design in Cold Forging of Constant Velocity Joint Housing (등속조인트 하우징의 냉간단조 공정설계)

  • 이진희;강범수;김병민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2234-2244
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    • 1994
  • A process sequence of multi-operation cold forging for actual application in industry is designed with the rigid-plastic finite element method to form a constant velocity joint housing(CVJ housing). The material flow during the CVJ housing forming is axisymmetric until the final forging process for forming of ball grooves. This study treats the deformation as an axisymmetric case. The main objective of the process sequence design is to obtain preforms which satisfy the design criteria of near-net-shape product requiring less machining after forming. The process sequence design also investigates velocity distributions, effective strain distributions and forging loads, which are useful information in the real process design.

In situ Measurement of Lateral Side-Necking of a Fracture Specimen Using a Stereo Vision and Digital Image Correlation (Stereo Vision과 디지털 화상상관법을 이용한 파괴시험편의 측면 함몰의 현장 측정)

  • Lee Jeong-Hyun;Kang Ki-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.154-161
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    • 2004
  • An experimental method for measuring side-necking deformation near a crack-tip is described. It is based on Stereoscopic Digital Speckle Photography and Digital Image Correlation, and it is simple and robust to mechanical vibration inherent to a hydraulic material test system. The validity and accuracy are evaluated through a calibration fur rigid body translation. A case study has been performed for a CT specimen made of a ductile steel and the three dimensional profiles of the side-necked region are presented as the load increases. Also, the details of the procedure and the surface treatment are discussed.

Representation of Cracked Ice Surfaces with Cloudy Effects and Detailed Scratches (뿌연 효과와 디테일한 긁힘 표현을 이용한 균열된 얼음 표면 표현)

  • Kim, Jong-Hyun
    • Journal of Korea Multimedia Society
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    • v.21 no.7
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    • pp.787-794
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    • 2018
  • We propose a new framework which expresses the mist and scratches of cracked ice by an impact. We combine the grid projection technique, boundary particles method, and level-set method commonly used in fluid simulations to determine the region on the surface of an ice object which is affected by a collision. Mist is then generated in proportion to the impact, and immediately diffused, using a geodesic distance field to limit dissipation. The gradient of the mist is subsequently used to create realistic patterns of scratches and elongated air bubbles. Cracks of the ice object can also be considered, and the density of the mist made to vary realistically between fragments. As a result, our method not only represents high-quality ice effects, but also allows easy integration into existing rigid body simulation solvers.

An Experimental Study on the Girder-Abutment Connection for the Steel-Concrete Composite Rigid-Frame Bridge Integrated with PS Bars (PS 강봉으로 일체화된 강합성 라멘교의 거더-교대 접합부의 거동에 관한 실험적 연구)

  • Lee, Sang-Yoon;Ahn, Young-Soo;Oh, Min-Ho;Chung, Jee-Seung;Yang, Sung-Don
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.453-463
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    • 2012
  • Steel-concrete composite rigid-frame bridge is a type of integral bridge having advantages in bridge maintenance and structural efficiency from eliminating expansion joints and bridge supports, the main problems in bridge maintenance. The typical steel-concrete composite rigid-frame bridge has the girder-abutment connection where a part of its steel girder is embedded in abutment for integrity. However, the detail of typical girder-abutment connection is complex and increases the construction cost, especially when a part of steel girder is embedded. Recently, a new type of bridge was proposed to compensate for the disadvantages of complex details and cost increase. The compensation are expected to improve efficiency of construction by simplifying the construction detail of the girder-abutment connection. In this study, a static load test has been carried out to examine the behavior of the girder-abutment connection using real-scale specimens. The results of the test showed that the girder-abutment connection of proposed girder bridge has sufficient flexural capacity and rebars to control concrete crack should be placed on the top of abutment.

Experimental Study on Behaviors of Pile-Abutment Joint in Integral Abutment Bridge (일체식 교대 교량의 파일-교대 연결부 거동에 관한 실험적 연구)

  • Kim, Sang-Hyo;Yoon, Ji-Hyun;Ahn, Jin-Hee;Lee, Sang-Woo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.6A
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    • pp.651-659
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    • 2009
  • This study dealt with the behavior of pile-abutment joints in integral abutment bridges. Two types of pile-abutment joints were proposed to strengthen its rigid action. One was fabricated with transverse rebars which penetrated the H-pile in the abutment. The other was composed of stud shear connectors on the flanges of the H-pile. Three half scaled pile-abutment joint specimens were fabricated and loading tests were performed to evaluate the behavior of proposed joints. The results showed that the initial stiffness in elastic region of all specimens was sufficient to be applied for the integral abutment bridges. However, the performances of the proposed joints were shown to be more effective in rigid action compared to the joints types suggested by the Integral Bridge Design Guideline. The results from stiffness, strength, rotation and crack propagation tests supported this matter.

Uniaxial and Biaxial Flexural Strength of Plain Concrete using Optimum Specimen Configuration (최적실험체 제원에 의한 콘크리트의 일축 및 이축 휨인장강도)

  • Oh, Hongseob;Zi, Goangseup
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2A
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    • pp.185-191
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    • 2010
  • Because the concrete crack that is the reason of the serviceability and durability degradation of concrete structure can be arisen from either the stress magnitude and gradient or other structural and material defects, the crack strength of concrete is hard to accurately evaluate. Especially, stress-state in concrete plate components such as rigid pavement and long span slab is biaxial flexure stress, and the flexural strength of those component may be different than the traditional rupture modulus of concrete subjected to uniaxial stress. In this study, an experimental investigation to assess of mechanical behavior under uniaxial and biaxial flexure stress is conducted and the proposed optimum specimen configuration is adopted. From the test, the modulus of rupture under uniaxial and biaxial stress are decreased as the size of aggregate or specimen is larger. And biaxial flexure strength of concrete specimens is varied from 39.5 to 99.2% as compared with that of uniaxial strength, and the biaxial strength of specimen with 20mm aggregate size is only 76% of uniaxial strength.

A Study on the characteristics of the Signals of AE according to Fracture mode of CFRP under Tensile load (탄소섬유강화플라스틱(CFRP)의 인장하중하에서의 파괴거동에 따른 음향방출신호 특성에 관한 연구)

  • Lee, Kyung-Won;Lee, Sang-Yun;Nam, Jun-Young;Lee, Jong-Oh;Lee, Sang-Yul;Lee, Bo-Young
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.4
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    • pp.51-58
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    • 2010
  • Recently, aerospace structures have lightweight trend in order to reduce the cost of fuel and system, Carbon Fiber Reinforced Plastic (CFRP) can give the ability to reduce weight at 20~50% as the substitution of metal alloy, and there are advantages such as high Non-rigid, specific strength and anti-corrosion, but it is difficult to prove its destruction properties due to heterogeneous structure and anisotropy. In this study we designed specimen, inducing distinguishing destructions of material (for example, matrix crack, fiber breakage, and delamination) by using the Carbon Fiber Reinforced Plastic (CFRP) which is used in a real aircraft, to apply acoustic emission technique to aerospace structures. And we gained data via tensile testing and acoustic emission technique, from which each fault signal was classified respectively by using AE parameters and waveform.

Indentation and Sliding Contact Analysis between a Rigid Ball and DLC-Coated Steel Surface: Influence of Supporting Layer Thickness (강체인 구와 DLC 코팅면 사이의 압입 및 미끄럼 접촉해석: 지지층 두께의 영향)

  • Lee, JunHyuk;Park, TaeJo
    • Tribology and Lubricants
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    • v.30 no.4
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    • pp.199-204
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    • 2014
  • Various heat-treated and surface coating methods are used to mitigate abrasion in sliding machine parts. The most cost effective of these methods involves hard coatings such as diamond-like carbon (DLC). DLC has various advantages, including a high level of hardness, low coefficient of friction, and low wear rate. In practice, a supporting layer is generally inserted between the DLC layer and the steel substrate to improve the load carrying capacity. In this study, an indentation and sliding contact problem involving a small, hard, spherical particle and a DLC-coated steel surface is modeled and analyzed using a nonlinear finite element code, MARC, to investigate the influence of the supporting layer thickness on the coating characteristics and the related coating failure mechanisms. The results show that the amount of plastic deformation and the maximum principal stress decrease with an increase in the supporting layer thickness. However, the probability of the high tensile stress within the coating layer causing a crack is greatly increased. Therefore, in the case of DLC coating with a supporting layer, fatigue wear can be another important cause of coating layer failure, together with the generally well-known abrasive wear.

Fabrication of CMC+PTFE Electrode and it's Electrochemical Performances (CMC+PTFE 혼합바인더 전극의 제조 및 전기화학적 특성)

  • Kim, Ick-Jun;Lee, Sun-Young;Moon, Seong-In
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1248-1253
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    • 2004
  • This work describes the effect of electrode binder on the characteristics of electric double layer capacitor Among carboxymethylcellulose (CMC), Polyvinylpyrrolidone (PVP), Polyvinyl Alcohol (PVA), and Polyvinylidene Fluoride (PVDF), the unit cell using CMC showed good rate capability between $2.5mA/cm^2{\sim}100mA/cm^2$ current density. However, CMC as a binder is incongruent, because the electrode bound with CMC is rigid and easy to crack during a press and winding process for fabrication of capacitor. The unit cell capacitor using the electrode bound with binary binder composed of CMC and Polytetrafluoroethylene (PTFE), especially in composition CMC : PTFE : 60 : 40 wt.%, has exhibited the better mechanical properties than those of the unit cell with CMC. On the other hand, it was also noted that the mechanical properties of CMC+PTFE electrode, coated on underlayer composed of CMC and carbon black, were much improved the binding force.

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Electric and Mechanical Properties of CMC+PTFE Binary Binder Electrode for Electric Double Layer Capacitor (EDLC용 CMC+PTFE 혼합바인더 전극의 전기적, 기계적 특성)

  • Kim, Ick-Jun;Lee, Sun-Young;Moon, Seong-In
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.10
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    • pp.1079-1084
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    • 2004
  • This work describes the effect of electrode binder on the characteristics of electric double layer capacitor. Among carboxymethylcellulose (CMC), Polyvinylpyrrolidone (PVP), Polyvinyl Alcohol (PVA), and Polyvinylidene Fluoride (PVDF), the unit cell using CMC showed good rate capability at current densities between 2.5 mA/$\textrm{cm}^2$~100 mA/$\textrm{cm}^2$. However, CMC as a binder is incongruent, because the electrode bound with CMC is rigid and easy to crack during a press and winding process for fabrication of capacitor. The unit cell capacitor using the electrode bound with binary binder composed of CMC and Polytetrafluoroethylene (PTFE), especially in composition CMC : PTFE =60 : 40 wt.%, has exhibited the better mechanical properties than those of the unit cell with CMC. On the other hand, the mechanical properties of CMC+PTFE electrode, coated on underlayer composed of CMC and carbon black, were much improved.