• Title/Summary/Keyword: Rig

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A Study on the Critical Speed of Railway Vehicles (철도차량의 임계속도에 관한 연구)

  • Jeong, U-Jin;Kim, Seong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.1991-1999
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    • 2000
  • This research has been performed to reveal the hysteresis phenomena of the hunting motion in a railway passenger car having a bolster. Since linear analysis can not explain them, bifurcation analysis is used to predict its outbreak velocities in this paper. However bifurcation analysis is attended with huge computing time, thus this research proposes more effective numerical algorithm to reduce it than previous researches. Stability of periodic solution is obtained by adapting of Floquet theory while stability of equilibrium solutions is obtained by eigen-value analysis. As a result, linear and nonlinear critical speed are acquired. Full scale roller rig test is carried out for the validation of the numerical result. Finally, it is certified that there are many similarities between numerical and test results.

Improvement and Operation of a Helicopter Tail-Fan Performance Test System (헬리콥터 테일팬 시험장치 개조 및 운용)

  • Lee, Je-Dong;Song, Keun-Woong;Kang, Hee-Jung;Sim, Jung-Wook;Kim, Seung-Bum
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11b
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    • pp.41-44
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    • 2005
  • This paper described improvement and operation of a 'Tail-Fan' anti-torque performance test system KARI (Korea Aerospace Research Institute) developed a 'Tail-Fan' anti-torque system of a helicopter and a performance test-rig to test the performance of the Tail-Fan. The test-rig was improved for full rotating test in 4300rpm(100%). Machinery and hydraulic parts ware changed to reduce vibration and to increase safety. To find the operation rotating speed for the performance test, vibration test were carried out rising accelerometers on tail gear box. The performance test conditions of the Tail-Fan to avoid a resonance were found from vibration test results. The Tail-Fan operation tests were performed safely frier to carry out performance test.

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A Study on Welding Joint Parts of Heavy Equipment (중장비용 용접구조물의 신뢰성 평가)

  • Ko, Jung;Cho, Yong-Geun
    • Proceedings of the Korean Reliability Society Conference
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    • 2002.06a
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    • pp.111-111
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    • 2002
  • 당사 제품인 건설 중장비용 대형 용접 구조물에 대하여, 설계단계부터 구조해석 및 초도품에 대한 Rig Test, 실차 시험 등 여러 단계를 거쳐 내구성을 평가하고 있다. 그러나 용접품 특성상 수명 평가 및 예측이 용이하지 않아 특히 내구성 개선 또는 효율 증대를 위한 경량화 등의 필요에 따른 설계 변경시 시행착오를 거치는 경우가 많다. 이에 개발 일정의 지연, 시험 비용의 증대 등이 불가피하고, 보증 수명의 증대를 통한시장 확대 등에 있어서도 애로가 있다. 또한 기존 Rig Test의 경우도 실제 사용환경과의 차이 등으로 인해 필드에서의 사용 수명을 예측하는데 한계가 있다. 이에 당 센터에서는 통계적 분석을 통한 사용 조건의 DB 구축과 제품 품질 DB의 구축 및 통합을 통하여 제관품의 특성을 반영한 용접 구조물의 가속 수명 평가법의 신뢰도 향상과 시장 목표에 부합하는 최적 설계 달성을 위한 독자적 Tool을 개발하고 있으며, 이에 대한 첫 번째 과제로 기확보 데이터에 대한 상관관계를 분석하였다.

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The Running Test of the Developed Bogie on the Roller Rig for Korean High Speed Train (한국형 고속전철용 개발대차의 주행시험대에서 주행성능평가)

  • 정훈;김진태
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.218-221
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    • 2004
  • This Research is to test the running stability of the developed bogie with 350km/h of which conventional speed is faster than Korea TGV 300Km/h. The running stability test has been executed in status of a car with the developed bogie on the roller rigger to adjust similar to the actual condition. And the test has been done in the two rail conditions, i.e. excitation and non-excitation, respectively. Running speed of bogie increased by the roller step by step. In consequence, the developed bogie in the non-excitation has run without any unstable point for 400kn0h. Vibration characteristics of carbody also was within the value specified on the UIC 518.

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Cam/Tappet Wear in Diesel Engine (Diesel Engine에서의 Cam/Tappet 마모)

  • 심동섭;김경운;조정환
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.100-109
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    • 1997
  • Tappet is the part which consists of valve train system in Over Head Valve type diesel engine. The role of tappet is to open and close the intake/exhaust valve by rotating with cam. There are wear problems like scuffing or pitting in cam/tappet system because of the higher Hertzian contact stress and sliding wear characteristics between cam and tappet. In this paper, to find optimal materials combination in cam/tappet system, wear test and rig test were performed. $Si_3N_4$, chilled cast iron, sintered alloy were selected for tappet materials. As the result of test, it is found that $Si_3N_4$ tappet has the excellent wear properties.

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A Control System Design for the Line-of-Sight Stabilization based on Low-Cost Inertial Sensors (저가 관성센서 기반의 시선안정화 제어시스템 설계)

  • 위정현;홍성경
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.3
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    • pp.204-209
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    • 2003
  • The line-of-sight stabilization system is an equipment which is loaded on a vehicle and stabilizes the direction of the line-of-sight of the vision sensor to obtain a not-swayed image in the existence of external disturbances. To obtain accurate Euler angles and angular velocities simultaneously we usually need a control system which uses high-price inertial sensors including Vertical Gyro(VG) or Rate Integrating Gyro(RIG). In this paper, we design and implement a control system of a gimbal, which is a line-of-sight stabilization system using a low-cost mixed algorithm of a rate gyro and an accelerometer instead of a VG and a RIG. In the experiment where we laid the implemented line-of-sight stabilization system on the rate table. we can see the stabilized performance to external disturbances.

Development of a new test facility for the study of pressure transients in tunnel and micro-pressure waves radiated from the tunnel exit on the railroad (철도터널내 압력변동 및 터널 미기압파 저감 시험장치개발에 관한 연구)

  • Kim, Dong-Hyeon;Oh, Il-Geun
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.611-618
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    • 2000
  • The test facility of the 1/60-scale models for the train-tunnel interactions was recently developed to investigate the effects of entry portal shapes, hood shapes and air-shafts for reducing the micro-pressure waves radiating to the surroundings of the tunnel exits by KRRI in Korea. The launching system of train model was chosen as air-gun type. In present test rig, after train model is launched, the blast wave by the driver did not enter to inside of the tunnel model. The train model is guided on the one-wire system from air-gun driver to the brake parts of test facility end. Some cases of the experiments were compared with numerical simulations to prove the test facility.

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Fuzzy Control of Speed Ratio for Electro-Hydraulic Rig Type CVT (전자 유압식 리그형 CVT의 변속비 퍼지제어)

  • Kim, S.H.;Kim, K.W.;Kim, H.S.;Eun, T.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.3
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    • pp.63-73
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    • 1993
  • In this paper, fuzzy control algorithm for the speed ratio control of the electro-hydraulic rig type continuously variable transmission(CVT) was proposed and the CVT performance tests were carried out for the optimal operation of the engine simulator. The experimental results for the constant throttle and the acceleration modes showed that the engine can be run on the optimum operating line, representing the power and economy mode, by the fuzzy control of the CVT speed ratio. Comparing the PID control with the fuzzy control, it was found that the fuzzy control showed better performance with the faster rising time and smaller steady state error. The result of this study can be used as basic design materials for developing the transmission control unit of the CVT.

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Calibration of Acceleration Plant and Test Rig Design to Dynamic Fracture (동적 파괴에 대한 가속장치의 보정 및 시험장치 설계)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.47-52
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    • 2008
  • The force transducer in the acceleration plant due to dynamic fracture is calibrated by dynamically using the stress pulses from a longitudinal bar. The bar is supported by two strings attached to the ceiling. The bar velocities before and after impact are measured and a full bridge at bar and transducer is formed by the four strain gauges. A transient recorder is used to store the stress pulse signals of force transducer and bar. For the first test series, three point bend test specimens can be chosen by means of test rig design and the inspection as sample experiment in this presented paper is sufficient for proving with the numerical simulation of the specimen model.

Durability Design of a Passenger Car Front Aluminum Sub-frame using Virtual Testing Method (가상시험기법을 이용한 승용차 전륜 알루미늄 서브프레임 내구설계)

  • Nam, Jin-Suk;Shin, Hang-Woo;Choi, Gyoo-Jae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.368-375
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    • 2012
  • Durability performance evaluation of automotive components is very important and time consuming task. In this paper, to reduce vehicle component development time and cost virtual testing simulation technology is used to evaluate durability performance of a passenger car front aluminum sub-frame. Multibody dynamics based vehicle model and virtual test simulation model of a half car road simulator are validated by comparisons between rig test results and simulation results. Durability life prediction of the sub-frame is carried out using the model with road load data of proving ground which can evaluate accelerated durability life. We found that the durability performance of the sub-frame is sufficient and it can be predicted within short time compared to rig test time.