• Journal of Biosystems Engineering
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• 제3권1호
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• pp.47-63
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• 1978

This study was conducted to obtain a basic information necessary to assess present rice milling technology in Korea The profiles for milling plants was analyzed by survey work.For the private custom-work mills, which process about 80 percent of domestic rice consumption ,their actual milling test for the identical samples as used for filed mills was conducted. Two rice varieties Japonica and Tongil-type were associated with the experiments. The results are summarized as follows: 1. Analyses for private custom-work mills showed their general aspects as; about 91 percent of the mills belonged to an individual owner ship ; more than 93 percent of the mills was established earlier than 1950 ; about 80 percent of the mills was powered with electric motor; mills having less than two employees were about 75 percent; about 45 percent of the mills provided for warehouse in storing customers cereal grains. 2. The polishers installed in 1,255mills within the surveyed area (7 counties) have been supplied by 44 different domestic manufacturers ;in but about 60 percent of which was supplied by 6major manufacturers. The polishers could be classified into two categories in terms of principles of their polishing actions ;jet-pearler and friction types. About 51 percent of the mills was equipped with the former which has been recognized as giving greater milling recovery than the friction types. 3. Reason for owners of private mills to supplement new machines was due mainly to pgrading their mills to meet the requirements that established by the Government. However, about 60 percent of the mill owners intended to replace with new pearler by their own needs to meet with new high yielding varieties. 4. Processing systems of each previate rice mills surveyed could be classified into three categories, depending upon whether the systems posessed such components as precleaner and paddy separator or not. Only 36.7 percent of mills was installed with both precleanr ad paddy seperrator, 5.0 percent of mills did have neither percleaner nor paddy seperator, and rest of them equipped only one of the two. Hence,it is needed for about 63% of rice miils to be supplemented with these basic facilities to meet with the requirements for the standaized system. 5. Actual milling capacity measured at each field rice mills was shown a wide variation, having range from about 190 to 1,210 kg/hr. The percentages of mills classified according to daily milling capacity based on this hourly capacity were 24.3% for the capacity less than 3 M/T a day; 20.0% for 3-4 M/T; 15.6% for 4-5 M/T; 6.7% for 5-6 M/T; 22.3% for 6-7 M/T; and 11.0% for more than 7 M/T a day. 6. Actual amount of rice processed was about 310 M/T a year in average. About 42% of total milled rice was processed during October to Decembear, which formed a peak demand period for rice mills. The amount of rice milled during January to May was relatively small, but it had still a large amount compared to that during June to September. 7. Utilization rate of milling facility, i. e., percentage of the actual amount of milled rice to the capacity of rice mills, was about 18% on the year round average, about 41% in the peak demand season, and about 10% during June to September. Average number of operating days for mills surveyed was about 250 days a year, and about 21 days a month. 8. Moisture contents of paddy at the time of field mill tests were ranged 14.5% to 19.5% for both Japonica and Tong-i] varieties, majority of paddy grains having moisture level much higher than 1530. To aviod potential reduction of milling recovery while milling and deterioration of milled rice while storage due to these high grain mJisture contents, it may be very important for farmers holding rice to dry by an artificial drying method. 9. Milling recovery of JapJnica varieties in rice mills was 75.0% in average and it was widely ranged from 69.0% to 78.0 % according to mills. Potential increase in milJing recovery of Japonica variety with improvement of mill facilities was estimated to about 1.9%. On the other hand, milling recovery of Tong-il varieties in the field mill tests was 69.8% in average and it ranged from 62% to 77 %, which is much wider than that of Japonica varieties. It is noticed that the average milling recovery of Tong-il variety of 69.8% was much less than that of the Japonica-type. It was estimated th3.t up to about 5.0% of milling recovery for Tong-il variety could be improved by improving the present lo'.ver graded milling technology. 10. Head rice recoveries, as a factor of representing the quality of commercial goods, of Japonica and Tong-il varieties were 65.9% and 53.8% in average, and they were widely ranged from 52% to 73% and from 44% to 65% , respectively. It was assessed that head rice recovery of Japonica varieties can be improved up 3.3% and that of Tong-il varieties by 7.0% by improving mill components and systems.

• Journal of Plant Biology
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• 제37권3호
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• pp.293-299
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• 1994

Developing rice endosperm cells display two morphologically distinct rough endoplasmic reticulum (ER) membranes, the cisternae ER (C-ER) and theprotein body ER (PB-ER), the latter delimiting the prolamine protein bodies. We (Li et al., 1993) have recently shown that the storage protein mRNAs are not randomly distributed on these ER types; the C-ER is enriched for glutelin mRNAs, whereas the PB-ER harbors predominantly prolamine transcripts. To address whether these ER types have differnet capacities to translate these mRNAs and translocate their proteins into the lumen, a microsomal fraction enriched in C-ER vesicles was prepared from devleoping rice seeds. When present in an in vitro translatin system, the microsomes were able to proteolytically remove the signal peptide and internalize both preproglutelin and preprolamine within the microsomal vesicles. Of the two species, preprolamine was more effectively translocated and processed. These results suggest that the C-ER has the capacity to recognize and bind both storage protein mRNAs during protein synthesis. Moreover, efficient translocation and processing of glutelin requires additional factors that are deficient or absent in the in vitro system.

• Journal of Biosystems Engineering
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• 제24권4호
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• pp.309-316
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• 1999

This study was conducted to develop a large-scale rice polisher with double polishing stages for producing clean rice with high quality in rice processing complexs. The performance of the developed rice polisher was evaluated and improved. The results obtained from this study were as followings : 1. A large-scale rice polisher with double polishing stages was developed, which consisted of two polishing chambers(polishing part I and II), two spraying parts, a feeding part, power of 37kW, control panel, etc. Especially, the purpose of polishing part Iwere to uniformly mix white rice sprayed with water and to remove bran particles from the rice. the roller surface of the polishing part I was coated with chromium. 2. The capacity of the developed rice polisher was 4t/h. The broken rice rate of the polisher was less than 0.2%, compared with about 1% of others. 3. The whiteness increment of the developed polisher was 2.6~3.0% compared with about 2.3~2.5% of others. 4. The energy consumption of the developed polisher was 0.5kWh/100kg. 5. The developed polisher was improved with the angle change of screen slot of the polishing chamber I. The broken rice rate was reduced from about 0.5% to about 0.2% as the max. internal pressure of the polishing chamber II decreased by 0.4kg/$\textrm{cm}^2$ due to the increase of resistance in the polishing chamber I. The whiteness of the polisher showed more than 38~39. 6. The developed rice polisher showed high performance, compared with other domestic and foreign polishers.

• 한국식품과학회지
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• 제21권6호
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• pp.766-771
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• 1989

가공식품의 원료로써 잘의 가공 적성을 파악하기 위하여 아밀로오스 함량에 따라 가공용으로 육종된 8가지 품종에 대한 전분의 이화학적 특성을 조사하였다. 분리전분의 아밀로오스 함량은 $16.7{\sim}29.7%$이었으며 IR 30, Godael, Aguja 및 Lengkwang의 고 아밀로오스 품종에, Seomjinbyeo, BG-3, B개 및 Samgangbyeo는 저 아밀로오스 품종으로 분류할 수 있었다. 전분의 물 결합력과 blue value는 각각 $87.0{\sim}103.0$ 및 $0.178{\sim}0.305$이었으며 아밀로오스 함량이 증가할수록 아밀로그램의 호화온도와 break down ratio는 증가 한 반면 최고점도는 무관하였다. 0.1% 전분 현탁액의 광투과도는 저 아밀로오스 품종의 경우 $50^{\circ}C$부터 증가하기 시작하였으나 고 아밀로오스 품종은 $65^{\circ}C$이후부터 급격히 증가하였고 $75^{\circ}C$ 이상에서는 차이가 없었다. 또한 팽윤력과 용해도는 저 아밀로오스 품종에서 높게 나타났다. 한편 각종 쌀 전분겔의 노화속도상수는 Aguja 품종이 0.219로 가장 높았고 Seomjinbyeo가 0.057로 가장 낮았으며 아밀로오스 함량이 높을수록 노화속도가 빨랐다.

• 한국식품조리과학회지
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• 제30권2호
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• pp.139-145
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• 2014

본 연구는 가공용 쌀의 활용을 위한 기초자료를 마련하고자 초다수성 가공용 쌀인 드래찬을 현미, 3분도미, 5분도미, 7분도미, 백미로 각각 도정하여 쌀가루의 이화학적 특성을 분석하였다. 도정도에 따른 드래찬 쌀의 수분 함량은 12.92~13.07%, 조단백 함량은 6.62~8.47%, 조지방 함량은 0.84~2.52%, 조회분 함량은 0.51~1.17% 그리고 조섬유 함량은 0.30~1.16%로 나타났으나, 수분 함량에서는 유의한 차이가 없었다. 쌀가루의 색도에서 L값은 88.08~93.72로 백미에서 가장 높았고, a값과 b값은 현미에서 가장 높았다. 쌀가루의 수분결합력은 백미가 127.44%로 가장 높았고, 현미가 114.31%로 가장 낮았다. Amylogram 호화특성에서는 백미가 최고점도, 냉각점도, breakdown 및 setback에서 가장 높게 나타났다. 시차열량 주사계에 의한 호화엔탈피 측정 결과, 호화개시온도는 $63.49{\sim}65.75^{\circ}C$이고, 호화정점온도는 $70.72{\sim}73.10^{\circ}C$, 호화종료온도는 $77.99{\sim}79.58^{\circ}C$이었고, 호화엔탈피는 현미에서 9.98 J/g으로 가장 낮게 나타났다.

• 한국축산시설환경학회지
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• 제15권3호
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• pp.289-296
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• 2009

The effects of the processing mixture of pig manure and various organic wastes on the growth, cast production of earthworm, and conversion of organic matter to earthworm tissues by vermicomposting. The substances used in this experiments were sawdust, rice hull, coffee waste, brewery waste, litters, turfgrass cutting residues, rice bran, vegetable wastes and rice straw and were mixed with pig manure at a ratios of 50:50 (v/v), and pig manure 100% (control), respectively. The highest values of growth parameters, cast production and conversion efficiency of organic matter to earthworm tissues were obtained at the mixtures of pig manure with coffee waste, it may due to the favourable diet conditions to process with pig manure by vermicomposting. But, all of the earthworm died in the pig manure 100% (control) and pig manure with vegetable wastes treatments by vermicomposting was impossible in this experiment. The vermicast contained a higher values of total nitrogen, available phosphorus, exchangeable cations and cation exchange capacity than their parent materials with increased availability of nutrients and improved physicochemical properties.

• 생물환경조절학회지
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• 제9권2호
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• pp.73-78
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• 2000

본 연구에서는 유기물 재료로 구득이 쉽고 수량이 풍부하며 재료의 균일성이 좋은 왕겨를 팽연화 하여 양액재배용 배지 재료 사용하기 위해 적합한 조건을 탐색해 보았다. 팽연화 왕겨의 물리성은 CEC 37.0cmol.kg-1, 가비중 0.19g.㎤, -0.1 bar 상태에서 보수력 271.0으로 펄라이트보다 우수하였으나 흡수속도는 펄라이트에 크게 떨어지는 경향이었다. 팽연화 수준이 높아짐에 따라 보수력, 흡수속도 등 수분관련 물성이 좋아지는데 반해 입도가 작아지고 부숙속도가 빨라지는 변화가 있었고 재배중 부숙이 진행됨에 따라 급액 15일 이후부터 pH가 상승되며 15~20일 사이에 NO3 부족이 심화되어 작물에 스테레스를 주는 것으로 판단되었다. ERH a처리에서 당도가 펄라이트에 비해 약 1.0 。Brix정도 높고 수량의 유의성은 없었으므로 틈새간극 8mm, 날높이 3mm에서 생산된 팽연화 왕겨의 물성이 양액재배용 배지 재료로 사용하기에 적정하였다.

• 한국식품영양학회지
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• 제29권5호
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• pp.618-627
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• 2016

쌀음료베이스 개발을 위한 품종별 가공용 쌀의 기초자료 확보를 위해 국내산 쌀 7종(삼광, 일품, 설갱, 안다, 다산1호, 고아미4호, 단미)과 수입쌀 3종(미국쌀, 중국쌀, 태국쌀)을 대상으로 수화, 호화 및 당화 관련 특성을 살펴보았다. 품종별쌀의 수분함량은 11.88~15.26% 범위로 나타났으며, 수분흡수율은 안다, 미국쌀이 가장 높게 나타났다. 수분결합력은 태국쌀이 가장 높았으며, 단미, 고아미4호 및 설갱은 낮은 수분결합력을 나타내었다. 용해도는 10종의 시료 중 단미가 월등히 높은 26.6%를 나타내었으며, 팽윤력은 설갱, 안다, 미국쌀이 유의적으로 높은 수준을 나타냈다(p<0.05). 품종별 쌀가루의 아밀로오스 함량은 고아미4호와 태국쌀이 가장 높은 반면, 단미가 가장 낮았다. RVA를 측정한 결과, 호화온도는 단미와 고아미4호가 각각 $91.6^{\circ}C$와 $78.5^{\circ}C$로 가장 높았고, 그 외 품종은 $68.0{\sim}71.1^{\circ}C$로 나타났다. 최고점도와 최종점도는 다산1호가 가장 높았고, 단미가 가장 낮게 나타났다. 치반점도는 일품과 미국쌀이 낮게 나타나, 노화가 더디게 진행될 것으로 예상되었다. 한편, 쌀, 수침처리 쌀, 건식쌀가루, 습식쌀가루로 가공용 쌀 전처리를 달리하고, 수침시 흡수되는 수분량을 고려하여 물을 첨가하고, 고온용 ${\alpha}$-amylase 처리 후 당화특성을 비교하였다. 당화액의 pH는 일품을 제외한 모든 품종에서 습식쌀가루가 유의적으로 높게 나타났다(p<0.05). 가용성 고형분 함량은 대부분 수침처리한 것보다 수침처리하지 않는 것, 쌀보다는 쌀가루의 효소처리가 더 효과적으로 높게 나타났다. 환원당 함량은 전처리 방법에 따라 수침처리하지 않는 것보다 수침처리한 것, 쌀보다는 쌀가루가 유의적으로 더 높게 나타났다(p<0.05). 색도는 L값의 경우 고아미4호를 제외한 대부분 품종에서 쌀보다 수침처리한 쌀이 낮은 값을 보였다. a값은 수침처리하지 않는 쌀과 습식쌀가루에서 낮은 값을 보였으며, b값은 쌀보다 수침처리한 쌀, 건식쌀가루보다 습식쌀가루가 품종에 따라 다소 차이가 있는 것으로 나타났다(p<0.05). 이러한 연구결과를 종합해 보면, 쌀을 원료로 한 음료베이스 개발을 위해서는 원료곡의 호화, 액화 및 당화에 영향을 주는 여러 가지 인자와 품종별 특성을 고려한 접근이 이루어져야 할 것이다.

• Journal of Biosystems Engineering
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• 제23권3호
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• pp.229-244
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• 1998

This study was performed to determine proper fan and heater management schemes for natural air drying of rough rice in round steel bin with stirring device under Korean weather conditions. A computer simulation model was developed to predict moisture content changes, energy requirements, and drymatter losses during drying of rough rice by natural air. Drying test was conducted to validate the simulation model using round steel bin of holding capacity of 300ton at Rice Processing Complex in Jincheon. The bin was filled with rough rice every day and mixing by stirring device. Moisture contents, ambient air temperatures, relative humidities, static pressures in plenum chamber in the bin, airflow rates, and electrical and fuel energy were measured. Relative errors of moisture content changes predicted by the simulation model were below 5ft, and relative errors of final moisture content, final grain weight, required energy ranged from 0.9% to 6%. These not levels indicated that the simulation model can satisfactorily predict the performance factors of natural air drying system such as drying rates and energr consumptions comparing error level of 10% to 15% in other drying simulation models generally used in dryer desists. Twelve different fan and heater management schemes were evaluated using the computer simulation model based on three hourly weather data from Suweon for the period of 1952-1994. The best management schemes were selected comparing the drymatter losses, required drying times, required energy consumptions. Operating fan without heating only when ambient relative humidity was below 85% or 90% appeared to be the most effective method of In operation in favorable drying weather. Under adverse drying climates or to reduce required drying time, operating fan continuously, and heating air with $1.5^{\circ}C$ temperature rise only when ambient relative humidity was over 85% appeared to be the most suitable method.

• 한국식품과학회지
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• 제29권3호
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• pp.502-508
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• 1997

탈지한 미강을 열처리(압출성형, 볶음처리)한 후 termamyl로 처리하여 얻은 미강 식이섬유추출물은 $27.3{\sim}30.5%$의 단백질, $49.7{\sim}54.1%$의 불용성 식이섬유(IDF), $1.9{\sim}2.7%$의 수용성 식이섬유(SDF)를 함유하였다. 압출성형에 의하여 IDF 함량은 감소되었으나 SDF 함량은 증가된 반면, 볶음처리에 의해서는 크게 영향을 받지 않았다. 미강 식이섬유추출물은 무기질중 인의 함량이 가장 높았으며 열처리한 시료들 사이에서는 각 시료간에 무기질 함량의 차이가 컸다. 볶음처리한 시료가 가장 낮은 L값, 가장 높은 a와 b값을 나타냈으나 압출성형한 시료는 가장 높은 L값을 나타냈다. 보수성은 압출성형에 의해 크게 증가되었으나 볶음처리에 의해서는 영향을 받지않았다. 주사현미경에 의한 세포벽의 관찰결과 압출성형한 시료는 약간의 세포벽 손상이, 볶음처리한 시료는 완전한 세포벽 붕괴가 관찰되었다. 미강 식이섬유의 첨가농도를 증가함에 따라 밀가루의 수분흡수율, 반죽형성시간 및 안정도는 증가하였으나 MTI값은 서서히 감소하였다. 압출성형한 시료는 가장 높은 수분흡수율을 나타냈으며, 열처리한 시료들은 낮은 반죽형성시간 및 안정도를 보였으나 MTI값에는 영향을 주지 않았다. 식이섬유추출물은 식빵의 제조에 영향을 주어 식빵의 무게 증가, 부피 감소, 식빵 내부 및 외부색의 강도증가 및 조직감의 감소를 가져왔으며, 6% 첨가시료들을 비교했을 때 압출성형한 시료는 다른 시료들에 비해 가장 큰 영향을 미쳤다. 식빵의 관능검사 결과, 식이섬유 추출물의 첨가가 식빵의 품질에 크게 영향을 미쳤다. 특히, 식빵의 외관, 조직감, 전반적인 기호도는 대조구와 유의적인 차이를 보였고 향과 맛의 경우 6%의 첨가까지는 유의적인 차이가 없었다. 열처리를 달리한 시료들 사이에서는 시료들 간에는 평균값의 차이를 보였지만 통계적으로는 유의적인 차이를 보이지 않았다. 이상의 관능검사 결과를 고려해 볼 때 미강에서 추출한 식이섬유추출물을 첨가한 고식이섬유 식빵제조시 6%까지는 제품에 큰 영향을 주지 않고 첨가할 수 있을 것으로 여겨진다.