• Title/Summary/Keyword: Response Surface Regression Analysis

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Analysis of the Influence of Electrical Discharge Machining Parameters on Surface Roughness of CK45

  • Abedi, Esmail;Daneshmand, Saeed;Karimi, Iman;Neyestanak, A. A. Lotfi
    • Journal of Electrochemical Science and Technology
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    • v.6 no.4
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    • pp.131-138
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    • 2015
  • Electrical discharge machining is an unconventional machining process in which successive sparks applied to machine the electrically conductive materials. Any changes in electrical discharge machining parameters lead to the pieces with distinct surface roughness. The electrical discharge machining process is well applied for high hardness materials or when it is difficult to use traditional techniques to do material removing. Furthermore, this method is widely applied in industries such as aerospace, automobile, molding, and tool making. CK45 is one of the important steels in industrial and electrical discharge machining can be considered as a proper way for its machining because of high hardness of CK45 after thermal operation of the electrical discharge machining process. Optimization of surface roughness as an output parameters as well as electrical discharge machining parameters including current, voltage and frequency for electrical discharge machining of CK45 has been studied using copper tools and kerosene as the dielectric. For such a purpose and to achieve the precise statistical analysis of the experiment results design of experiment was applied while non linear regression method was chosen to assess the response of surface roughness. Then, the results were analyzed by means of ANOVA method and machining parameters with more effects on the desired outputs were determined. Finally, mathematical model obtained for surface roughness.

Analysis of Spectral Reflectance Characteristics for Sand and Silt Turbid Water (모래와 실트의 탁수에 대한 분광특성 분석)

  • Shin, Hyoung-Sub;Lee, Kyu-Ho;Park, Jong-Hwa
    • Journal of The Korean Society of Agricultural Engineers
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    • v.51 no.3
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    • pp.37-43
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    • 2009
  • The objective of this study was to investigate the basic relationships between spectral reflectance and varying concentrations of sediment in surface waters. An experimental method for determining suspended sediment concentration (SSC) in the water by use of a spectroradiometer above the water surface, in visible and near-infrared (NIR) wavelengths, is applied. The main advantage of the method is the direct comparison of spectral reflectance and the SSC, but it requires an accurate knowledge of the water body and sediment. Therefore numerous spectroradiometric measurements are carried out in situ measurements, for SSC, ranging from zero to 100 percentage and two types of sediment applied in the water tank. The results indicate that the suspended sediment causes increasing spectral reflectance response in waters. We observed that spectral reflectance increases with SSC, first at the lower wavelengths (430-480 nm), then in the middle wavelengths (570-700 nm), and finally, in the NIR domain (800-820 nm); a characteristic maximum reflectance appears at 400-670 nm. Relationships between the wavelength, integral value, and the SSC were evaluated on the basis of the regression analysis. The regression curve for the relation between the wavelength, integral value, and the SSC were determined ($R^2$>0.98). Finally, the specular wavelength can be estimated to recognize the sediment and to improve SC estimation accuracy in the water.

Adsorption Characteristics of Sr Ions by Coal Fly Ash-Based-Zeolite X using Response Surface Modeling Approach (반응표면분석법을 이용한 석탄회로 합성한 제올라이트 X에서의 Sr 이온 제거특성)

  • Lee, Chang-Han;Kam, Sang-Kyu;Lee, Min-Gyu
    • Journal of Environmental Science International
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    • v.26 no.6
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    • pp.719-728
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    • 2017
  • In order to investigate the adsorption characteristics for Sr ion using the Na-X zeolite synthesized from coal fly ash, batch tests and response surface analyses were carried out. The adsorption kinetic data for Sr ions, using Na-X zeolite, fitted well with the pseudo-second-order model. The uptake of Sr ions followed the Langmuir isotherm model, with a maximum adsorption capacity of 196.46 mg/g. Thermodynamic studies were conducted at different reaction temperatures, with the results indicating that Sr ion adsorption by Na-X zeolite was an endothermic (${\Delta}H^o$>0) and spontaneous (${\Delta}G^o$<0) process. Using the response surface methodology of the Box-Behnken method, initial Sr ion concentration ($X_1$), initial temperature ($X_2$), and initial pH ($X_3$) were selected as the independent variables, while the adsorption of Sr ions by Na-X zeolite was selected as the dependent variable. The experimental data fitted well with a second-order polynomial equation by multiple regression analysis. The value of the determination coefficient ($R^2=0.9937$) and the adjusted determination coefficient (adjusted $R^2=0.9823$) was close to 1, indicating high significance of the model. Statistical results showed the order of Sr removal based on experimental factors to be initial pH > initial concentration > temperature.

Development of Cationic Dyeable Polyamide Substrates by Pretreatment with Synthetic Tanning Agent: Statistical Optimization and Analysis

  • Son, Young-A;Ravikumar, K.;Bae, Jin-Seok
    • Textile Coloration and Finishing
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    • v.21 no.5
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    • pp.41-50
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    • 2009
  • Design of experiments (DoE) concept was successfully applied to determine the optimum processing conditions that yield maximum % exhaustion for berberine interaction with synthetic tanning agent pretreated polyamide substrates. The potential of synthetic tanning agent to provide anionic sites on the polyamide for berberine interaction which is cationic in nature was tested to increase the % exhaustion of berberine in this article. Experiments were designed according to Central Composite Rotatable Design (CCRD). The three factors for synthetic tanning agent pretreatment and two factors for berberine interaction each at five different levels, including central and axial points were considered. Experiments were conducted in a laboratory scale infra-red treatment instrument according to CCRD. For each response, second order polynomial models were developed using multiple linear regression analysis incorporating linear, interactions and squared effects of all variables and then optimized. The significance of the mathematical model developed was ascertained using Excel regression (solver) analysis module. Analysis of variance (ANOVA) was performed to check the adequacy and accuracy of the fitted models. The response surfaces and contour maps showing the interaction of process variables were constructed. Applying Monte Carlo simulation, response surface and contour plots, optimum operating conditions were found and at this optimum point, % exhaustion of 81% and 74% respectively for synthetic tanning agent pretreatment and berberine interaction were observed and subsequently the results were experimentally investigated.

Optimization of coagulant dosage using response surface methodology with central composite design (반응표면분석법-중심합성계획을 이용한 최적 응집제 주입량 산정 연구)

  • Kim, Yeseul;Oh, Jeill
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.2
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    • pp.193-202
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    • 2015
  • The determining the appropriate dosage of coagulant is very important, because dosage of coagulant in the coagulation process for wastewater affects removing the amount of pollutants, cost, and producing sludge amount. Accordingly, in this study, in order to determine the optimal PAC dosage in the coagulation process, CCD (Central composite design) was used to proceed experimental design, and the quadratic regression models were constructed between independent variables (pH, influent turbidity, PAC dosage) and each response variable (Total coliform, E.coli, PSD (Particle size distribution) (< $10{\mu}m$), TP, $PO_4$-P, and $COD_{cr}$) by the RSM (Response surface methodology). Also, Considering the various response variables, the optimum PAC dosage and range were derived. As a result, in order to maximize the removal rate of total coliform and E.coli, the values of independent variables are the pH 6-7, the influent turbidity 100-200 NTU, and the PAC dosage 0.07-0.09 ml/L. For maximizing the removal rate of TP, $PO_4$-P, $COD_{cr}$, and PSD(< $10{\mu}m$), it is required for the pH 9, the influent turbidity 200-250 NTU, and the PAC dosage 0.05-0.065 ml/L. In the case of multiple independent variables, when the desirable removal rate for total coliform, E.coli, TP, and $PO_4$-P is 90-100 % and that for $COD_{cr}$ and PSD(< $10{\mu}m$) is 50-100 %, the required PAC dosage is 0.05-0.07 ml/L in the pH 9 and influent turbidity 200-250 NTU. Thus, if the influent turbidity is high, adjusting pH is more effective way in terms of cost since a small amount of PAC dosage is required.

Optimization of Recipe for Black Sesame Tuile Containing Retrograded Rice Flour using Response Surface Methodology (반응표면 분석법을 이용한 노화쌀가루첨가 흑임자 튀일 레시피의 최적화)

  • Kim, Sun-Hee;Cho, Min-Ju;Chang, Hye-Ja;Kim, Woo-Kyung;Park, Hye-Young
    • Journal of the East Asian Society of Dietary Life
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    • v.22 no.2
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    • pp.255-263
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    • 2012
  • Tuile containing retrograded rice and black sesame was developed by optimization of the mixing rate of retrograded rice and egg white using response surface methodology. Nine samples of design points were obtained according to central composite design, and the optimal mixing rate of retrograded rice flour and egg white as independent variables was calculated with the sensory score, color, and texture as response variables. Nine samples of the experimental group and no added retrograded rice flour Tuile were also compared in terms of sensory properties, color and texture. According to the results, the optimal mixing rate of black sesame Tuile was 8.6 g of retrograded rice and 33.5 g of egg white. Regression analysis of the response showed that retrograded rice flour and egg white had effect on the color and texture of black sesame Tuile, with egg white more influential rather than retrograded rice. In a comparison of quality between retrograded rice flour added Tuile and no retrograded rice flour Tuile, lightness ($p$<0.05), hardness ($p$<0.001) and fracturability ($p$<0.001) of retrograded rice flour added Tuile was better than those of the other sample, and sensory quality in terms of color ($p$<0.01), taste ($p$<0.001), texture ($p$<0.01) were more excellent as well.

Development of Computer Code for Simulation of Multicomponent Aerosol Dynamics -Uncertainty and Sensitivity Analysis- (다성분 에어로졸계의 동특성 묘사를 위한 전산 코드의 개발 -불확실성 및 민감도 해석-)

  • Na, Jang-Hwan;Lee, Byong-Whi
    • Nuclear Engineering and Technology
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    • v.19 no.2
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    • pp.85-98
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    • 1987
  • To analyze the aerosol dynamics in severe accidents of LMFBR, a new computer code entitled MCAD (Multicomponent Aerosol Dynamics) has been developed. The code can treat two component aerosol system using relative collision probability of each particles as sequences of accident scenarios. Coagulation and removal mechanisms incorporating Brownian diffusion and gravitational sedimentation are included in this model. In order to see the effect of particle geometry, the code makes use of the concept of density correction factor and shape factors. The code is verified using the experimental result of NSPP-300 series and compared to other code. At present, it fits the result of experiment well and agrees to the existing code. The input variables included are very uncertain. Hence, it requires uncertainty and sensitivity analysis as a supplement to code development. In this analysis, 14 variables are selected to analyze. The input variables are compounded by experimental design method and Latin hypercube sampling. Their results are applied to Response surface method to see the degree of regression. The stepwise regression method gives an insight to which variables are significant as time elapse and their reasonable ranges. Using Monte Carlo Method to the regression model of LHS, the confidence level of the results of MCAD and their variables is improved.

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Fire Power Analysis for Concept Exploration of Combat Vehicle (전투차량체계의 개념탐색을 위한 화력성능분석)

  • Lim, O-Kaung;Choi, Eun-Ho;Ryoo, Jae-Bong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.3
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    • pp.251-258
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    • 2009
  • At the stage conceptual design, combat vehicle is classified into three general categories of fire power, mobility and physical properties of system. The present research is restricted to fire power and its optimization. At the stage of conceptual designing of system, it is appropriate to consider major variables affecting fire power - including the weight of bullet, which exerts a direct influence on destroying effect, maximum range which takes long range firing in consideration. To estimate the maximum firing range, a simple interior ballistic and an exterior ballistic model were built by using the lumped parameter method, Le Duc method and point mass trajectory model. Design of experiment and regression analysis was used to derive simulations of fire power. Finally, response surface models were built and design variables were analyzed.

Optimization of Stress and Deformation of Culvert Gate by using RSM and NSGA-II (반응표면법 및 비지배 분류 유전자 알고리즘을 이용한 취배수문의 응력 및 변형 최적화)

  • Kim, Dong Soo;Lee, Jongsoo;Choi, Ha-Young
    • Journal of Ocean Engineering and Technology
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    • v.27 no.2
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    • pp.27-32
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    • 2013
  • A valve is a marine structure that is subjected to multiple seawater loads. Therefore, it is necessary to define the kind of loads applied to it to confirm whether the structure has sufficient strength. In this research, we aimed to find the optimal solution for the stress and deformation of valves under various loads. We first selected design variables and implement a finite element analysis according to changes in the thickness of each component of a valve based on a central composite design. Next we developed a regression model of the response surface. Using this model, we calculated the optimal objective value based on NSGA-II. Finally, to confirm the correspondence between the optimal objective value and the real FEM value, we compared the optimal result and structural analysis result to verify the performance of NSGA-II.

Fluid Sensor and Algorithm for Trouble Detection of Solar Thermal System (태양열 시스템 고장진단을 위한 유체센서와 알고리즘)

  • Lee, Won-Chul;Hong, Hiki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.8
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    • pp.351-356
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    • 2014
  • Typical trouble patterns in solar thermal systems include working fluid leakage and freezing other than breakdown of pump. A fluid sensor for measuring electric resistance of fluid was developed and installed at the top of the collector piping in order to check the fault of solar system. Working fluid level in the pipe was determined by measuring electric resistance from a fluid sensor. On the base of this, it was confirmed that the fluid sensor diagnoses leakage of fluid. Electric resistance of propylene glycol aqueous solution was measured in the range of $0{\sim}70^{\circ}C$ and 0~40% of concentration. The response surface analysis was performed by using a central composite design, and the regression equation was derived from the relationship between electric resistance, temperature, and concentration. Through the experiment in a real solar system, we can estimate a concentration of working fluid when a pump is not operating and predict a possibility of freezing. Finally, an effective algorithm for trouble shooting was proposed to operate and maintain the solar system.