• Title/Summary/Keyword: Resol Resin

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Influence of Pyrolysis Conditions and Type of Resin on the Porosity of Activated Carbon Obtained From Phenolic Resins

  • Agarwal, Damyanti;Lal, Darshan;TripathiN, V.S.;Mathur, G.N.
    • Carbon letters
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    • v.4 no.2
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    • pp.57-63
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    • 2003
  • In polymer precursor based activated carbon, the structure of starting material is likely to have profound effect on the surface properties of end product. To investigate this aspect phenolic resins of different types were prepared using phenol, mcresol and formaldehyde as reactants and $Et_3N$ and $NH_4OH$ as catalyst. Out of these resins two resol resins PFR1 and CFR1 (prepared in excess of formaldehyde using $Et_3N$ as catalyst in the basic pH range) were used as raw materials for the preparation of activated carbons by both chemical and physical activation methods. In chemical activation process both the resins gave activated carbons with high surface areas i.e. 2384 and 2895 $m^2/g$, but pore size distribution in PFR1 resin calculated from Horvath-Kawazoe method, contributes mainly in micropore range i.e. 84.1~88.7 volume percent of pores was covered by micropores. Whereas CFR1 resin when activated with KOH for 2h time, a considerable amount (32.8%) of mesopores was introduced in activated carbon prepared. Physical activation with $CO_2$ leads to the formation of activated carbon with a wide range of surface area (503~1119 $m^2/g$) with both of these resins. The maximum pore volume percentage was obtained in 3-20 ${\AA}$ region by physical activation method.

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Properties and Thermal Characteristics of Phenol Foam for Heat Insulating Materials (단열재용 페놀폼의 물성과 열적특성)

  • Kim, Dong-Kwon;Lee, Soo-Bok
    • Applied Chemistry for Engineering
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    • v.17 no.4
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    • pp.357-360
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    • 2006
  • In this study, we studied the physical properties and application of PF foam as heat insulating materials. In the experimental results, the density of PF foam showed $0.030g/cm^3$ and the thermal conductivity showed $0.026kcal/m.h.^{\circ}C$. Also, thermal resistance of the prepared PF foam was volatilized about 71.7 wt% when the temperature was $500^{\circ}C$ (1 h). And the chemical structure of PF foam have a closed cell type in the important properties as heat insulating materials. Therefore, it was confirmed that the prepared PF foam had excellent performance as heat insulating materials.

Evaluation of developed bipolar plates for PEMFC (고분자 전해질 연료전지 분리판 개발 및 평가)

  • Ahn, Seong-Soo;Oh, Jae-Yeol;Lee, Kyoung-Jun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.73-76
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    • 2008
  • Bipolar Plates for PEMFC have been a key component of fuel cells with MEA, thus in this research they have been fabricated by a compression molding technique after mixing graphite powder with phenol resin. The results have shown the prominent properties compared with those by foreign advanced company with respect to the electrical conductivity and flexural strength. In addition, it has been carried out that the Voltage-Current characteristics comparison according to the unit cell experiments of bipolar plates. As a result, we have obtained good performances and we are going to research the molding feasibility of bipolar plate's flow channel.

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Thermal Conducting Behavior of Composites of Conjugated Short Fibrous-SiC Web with Different Filler Fraction (짧은 섬유상간의 접합을 가진 Silicon Carbide Web 복합재료의 분율별 열전도 거동)

  • Kim, Tae-Eon;Bae, Jin Chul;Cho, Kwang Yeon;Lee, Dong Jin;Shul, Yong-Gun
    • Journal of the Korean Ceramic Society
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    • v.49 no.6
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    • pp.549-555
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    • 2012
  • Silicon carbide(SiC) exhibits many unique properties, such as high strength, corrosion resistance, and high temperature stability. In this study, a SiC-fiber web was prepared from polycarbosilane(PCS) solution by employing the electrospinning process. Then, the SiC-fiber web was pyrolyzed at $1800^{\circ}C$ in argon atmosphere after it was subjected to a thermal curing. The SiC-fiber web (ground web)/phenolic resin (resol) composite was fabricated by hot pressing after mixing the SiC-fiber web and the phenolic resin. The SiC-fiber web composition was controlled by changing the fraction of filler (filler/binder = 9:1, 8:2, 7:3, 6:4, 5:5). Thermal conductivity measurement indicates that at the filler content of 60%, the thermal conductivity was highest, at 6.6 W/mK, due to the resulting structure formed by the filler and binder being closed-packed. Finally, the microstructure of the composites of SiC-fiber web/resin was investigated by FE-SEM, EDS, and XRD.

Thermal Stability and Cure Behavior of Waterborne Phenol-Formaldehyde Resin (수용성 페놀-포름알데히드 수지의 열안정성 및 경화거동)

  • Yoon, Sung Bong;Kim, Jin Woo;Cho, Donghwan
    • Journal of Adhesion and Interface
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    • v.7 no.1
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    • pp.16-22
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    • 2006
  • In this work, the effect of cure temperature and time on the thermal stability and the exothermic cure reaction peak of a waterborne resol-type phenol-formaldehyde resin, which may be used for preparing phenolic sheet molding compounds (SMC), has been investigated using a thermogravimetric analyzer and a differential scanning calorimeter. The weight loss of waterborne phenol-formaldehyde resin was mainly occurred at three temperature stages: near $200^{\circ}C,\;400^{\circ}C$, and $500^{\circ}C$. The carbon yield at $750^{\circ}C$ for the cured resin was about 62%~65%. Their thermal stability increased with increasing cure temperature and time. Upon cure, the exothermic reaction was taken placed in the range of $120^{\circ}C{\sim}190^{\circ}C$ and the maximum peak was found in between $165^{\circ}C$ and $170^{\circ}C$. The shape and the maximum of the exothermic curves depended on the given cure temperature and time. To remove $H_2O$ and volatile components, the uncured resin needed a heat-treatment at $100^{\circ}C$ for 60 min at least prior to cure or molding. Curing at $130^{\circ}C$ for 120 min made the exothermic peak of waterborne phenol-formaldehyde resin completely disappeared. And, post-curing at $180^{\circ}C$ for 60 min further improved the thermal stability of the cured resin.

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Effect of Blowing Agents on Properties of Phenolic Foam (발포제 종류에 따른 페놀 폼의 물성 연구)

  • Jang, SaeYoon;Kim, Sangbum
    • Journal of the Korean Institute of Gas
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    • v.20 no.2
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    • pp.30-34
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    • 2016
  • In this study, we synthesized a phenol foam using a resol-type phenol resin as a research for replacing the polyurethane foam used as an insulator for cryogenic temperature, such as LNG or LPG. Foaming agents for synthesizing a phenolic foam was used HCFC-141b or n-pentane, cyclopentane, n-hexane, cyclohexane and a mixture of HFC-365mfc and HFC-227ea respectively. Cyclohexane as a blowing agent exhibited the most superior insulating performance and compressive strength. The heat resistance of polyurethane foam and phenolic foam blown by the cyclohexane, was higher than polyurethane foam.

The Effect of Reactant Composition on the Synthesis of Resole-Type Phenolic Bead (레졸형 구형 페놀입자의 합성에서 반응물의 조성이 입자 형성에 미치는 영향)

  • Hahn, Dongseok;Kim, Hongkyeong
    • Korean Chemical Engineering Research
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    • v.52 no.1
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    • pp.63-67
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    • 2014
  • The effects of reactant composition on the particle size distribution, synthetic yield, and density of Phenol-formaldehyde bead were examined in the synthesis of resol-type phenolic resin. Decrease of the content of DI water as dispersion media can increase the viscosity of suspension, which may cause the difference of particle size distribution and aggregation. The average particle size of synthesized beads was also decreased with the increasing content of stabilizer which can affect the interfacial area. The amount of crosslinking agent showed no effect on the size distribution and synthetic yield, but it made a decrease in the density of synthesized bead due to the macropore in the bead.

Errects of the Length of Carbon Fiber on the Wear Properties of Carbon/Carbon Composites (탄소/탄소 복합재료의 마모특성에 대한 탄소섬유 길이의 영향)

  • Ha, Hun-Seung;Kim, Dong-Kyu;Park, In-Seo;Im, Yeon-Su;Yun, Byung-Il
    • Korean Journal of Materials Research
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    • v.3 no.3
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    • pp.292-299
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    • 1993
  • In this paper the effects of the length of carbon fiber on the wear properties of carboni carbon composites were investigated. Carbon/carbon composites were fabricated by the liquid impregnation method using the resol-type phenolic resin as a matrix precursor and PAN-based, non-surface treated carbon fiber as a reinforcement. The measured values of the friction coefficient of carbon/carbon composites against AlSl 304 stainless steel ranged from 0.2 to 0.3 under the operating condition used in this study. The effect of the length of carbon fiber on the friction coefficient of carbon/carbon composites were not found. But, it was realized that the wear rate of carbon/carbon composites tends to increase, as the length of carbon fiber increases.

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