• 제목/요약/키워드: Residual stress behavior

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절단에 따른 용접부 잔류응력 재분포 해석 (Analysis of residual stress redistribution of weldment due to cutting)

  • 양승용;구병춘;최성규
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1074-1079
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    • 2003
  • In this paper, we conducted finite element analysis to investigate the residual stress redistributions of weldment due to cutting. To evaluate the effect of the residual stress on the fatigue behavior of weldment, test specimens are commonly cut from the weldment, but the distributions of the residual stress in the cut specimen should be different from those in the original weldment. Our work is to evaluate the difference between the residual stresses before and after weldment-cutting to understand the effect of cutting on the residual stress. Transient heat analysis, elastic-plastic mechanical analysis and element removal technique are used to simulate the welding and cutting procedures on the commercial finite element code ABAQUS.

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SS330 용접재에서 재분포 잔류응력 및 균열닫힘영향을 고려한 파로거동에 관한 연구 (A Study on Fatigue Behavior Considering Effects of Redistributing Tensile Residual Stress and Crack Closure in SS330 Weldment)

  • 이용복;정진성;조남익
    • 대한기계학회논문집A
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    • 제20권7호
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    • pp.2234-2245
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    • 1996
  • In this study residual stress in weldment was considered about the effect on the fatigue propagation and about the effect of redistribution of residual stress. Then, fatigue tests were conducted by the center notched specimens machined with welded plate. The residual stress and its redistribution after the crack growth were measured by the magnetizing stress indicator and hole-drilling method. Fatigue crack propagation was estimated by the specimens having residual stress redistributed after the cracks growth and having the effects of crack closure. Crack growth rates were predicted and compared with experimental results. It had been found that the predicted crack propagation rates have a good agreement with experimental results when the redistribution of residual stress was considerd.

스프링강의 피로파괴에 미치는 압축잔류응력의 영향 (A Study on the effect of Compressive residual stress on fatigue crack propagation behavior of the spring steel)

  • 진영범;박경동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.348-352
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    • 2004
  • Recently the steel parts used for automiles and trains are required to be used under higher stress than ever before in need of the weight down. However, threr are a lot of problems with developing such of fatigue strength and fatigue life are mainly focused on by adopting residual stress. And got the following characteristics from crack growth test carried out stress ratio. Fatigue life shows more improvement in the Un-peening material. And Compressive residual stress of surface on the Shot-peening processed operate resistance force of fatigue. So we cam obtain fallowings. (1) The fatigue crack growth rate on stage II is conspicuous with the size of compressive residual stress and is dependent of Paris equation. (2) Although the maximum compressive residual stress is deeply and widely formed from surface, fatigue life does not improve than when maximum compressive residual stress is formed in surface. (3) The threshold stress intensity factor range is increased with increasing compressive residual stress.

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유한요소법을 이용한 CT 시편의 홀확장 잔류응력 및 응력확대계수 해석 (Analysis of the Residual Stress due to Cold Expansion and Stress Intensity Factor in CT specimen Using Finite Element Method)

  • 장재순;양원호;김철;고명훈;조명래
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.603-608
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    • 2001
  • Recently, cold expansion of fastener holes is commonly used in the aerospace industry to increase the fatigue endurance of airframes. Cold expansion process is used as the retardation of crack initiation in the hole. This treatment leads to an improvement of fatigue behavior due to the compressive residual stresses developed on the hole surface. The residual stress profile depends on the cold expansion ratio. In the present paper, it is shown that residual stress is redistributed due to the application of cold expansion process for CT specimen. It is further shown that residual stress increases in proportion to cold expansion ratio. It is thought that crack growth rate increases as cold expansion ratio.

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SS330 용접재에서 재분포 압축 잔류응력 및 균열닫힘의 영향을 고려한 피로거동에 관한 연구 (A Study on Fatigue Behavior Considering Effects of Redistributing Compressive Residual Stress and Crack Closure in SS330 Weldment)

  • 이용복
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.165-169
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    • 1996
  • In this study residual stress in weldment was considered about the effect on the fatigue propagation and about the effect of redistribution of residual stress. Then, fatigue tests were conducted by the center notched specimens machined with welded plate. The residual stress and its redistribution after the crack growth were measured by the magnetizing stress indicator and hole-drilling method. Fatigue crack propagation was estimated by the specimens having residual stress redistributed after the cracks growth and having the effects of crack closure. Crack growth rates were predicted and compared with experimental results. It had been found that the predicted crack propagation rates have a good agreement with experimental results when the redistribution of residual stress was considerd.

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잔류응력의 표면파손과 마멸에 대한 영향 (The Effect of Residual Stresses on Surface Failure and Wear)

  • 이영제;김진욱
    • 대한기계학회논문집A
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    • 제26권4호
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    • pp.677-682
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    • 2002
  • Break-in is an intentional treatment to enhance the performance life of machinery parts and to maintain static friction behavior. Most studies on break-in have concerned only about surface conditions such as roughness or film formation. But the exact mechanism of break-in has not been found yet. Friction, scuffing behavior and wear of AISI 1045 were studied in relation to break-in and residual stress. The cylinder-on-disk type tribometer was used with the line-contact geometry. Scuffing tests were carried out using a constant load of 730N. In the break-in procedure the step load was applied from 100N to 200N. In this experiment, it was found that the break-in helps compressive residual stress to be formed well enough to enhance the scuffing life during the scuffing test. Specimens that had high compressive residual stress induced by shot-peening show better wear resistance than those were not shot-peened. Results of scuffing test, break-in procedure and wear amount in relation to residual stress have been discussed.

Mat-묘(苗)의 리올러지 특성(特性) (Rheological Properties of Mat-type Seedlings)

  • 이정기;허윤근
    • Journal of Biosystems Engineering
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    • 제14권1호
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    • pp.8-15
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    • 1989
  • Agricultural materials do not react in a purely elastic manner, and their responses when subjected to stress and strain are appeared from a combination of elastic and viscous behavior. Various researchers have studied the mechanical and rheological properties of the many agricultural materials, but those properties are available mostly foreign varieties of agricultural products. Rheological properties of rice seedlings become important to formulate the principles governing their mechanical behavior. The objectives of this study were to experimentally determine the stress relaxation properties of rice seedlings such as three Japonica-type and one Indica ${\times}$ Japonica hybrid in the transplanting age. The results of this study are summarized as follows; 1. The stress relaxation behavior could be described by the generalized Maxwell model. 2. The phenomenon of stress relaxation happened abruptly just after loading and this phenomenon weakened with the loading time lapsed. 3. With increase of the initial stress, the stress relaxation intensity and residual stress increased, while the relaxation time was constant with increased, while the relaxation time was constant with increase of the level of initial stress. 4. With increase of loading rate, the stress relaxation intensity increased, while the relaxation time and residual stress decreased.

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인접홀에서 홀확장법과 체결력 고려시, 발생하는 잔류응력 분포에 대한 유한요소해석 (Finite Element Analysis of Residual Stress by Cold Expansion Method with Clamping Force in the Plate having Adjacent Holes)

  • 양원호;조명래;장재순
    • 한국정밀공학회지
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    • 제23권5호
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    • pp.149-154
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    • 2006
  • The cold expansion method (CEM) is one of the widely used a method to improve the fatigue behavior of materials in aerospace industry. Such improvement is due to the compressive residual stress developed when a tapered mandrel goes through the fastener holes a little smaller than the mandrel. CEM is retarded of crack initiation due to the compressive residual stress developed on the hole surface. Many researchers are studied a finite element analysis of residual stress around fastener hole. But in case of real model, fastener hole has a clamping force after CE. Therefore, it is respected that residual stress distributions should be changed due to clamping forces. In this paper, it was performed finite element analysis of residual stress by clamping force after CE in the plate having adjacent holes. From this study, it has been found that compressive residual stress near the hole increases according to clamping force. Also, the more increase clamping force, the more increases compressive residual stress. However, tensile residual stress increase beyond clamping force area.

열간압연강에서 형성된 산화물 스케일의 잔류 응력 수치 분석을 위한 준해석적 방법 개발 (A Semi-analytical Approach for Numerical Analysis of Residual Stress in Oxide Scale Grown on Hot-rolled Steels)

  • 전융제;윤지강;이재민;김선호;김영천;남승훈;노우람
    • 소성∙가공
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    • 제33권3호
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    • pp.200-207
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    • 2024
  • In this study, we developed a semi-analytical approach for the numerical analysis of residual stress in oxide scales formed on hot-rolled steels. The oxide scale, formed during the hot rolling process, experiences complex interactions due to thermal and mechanical influences, significantly affecting the material's integrity and performance. Our research focuses on integrating various stress components such as thermal stress, growth stress, and creep behavior to predict the residual stress within the oxide layer. The semi-analytical method combines analytical expressions for each stress component with numerical integration to account for their cumulative effects. Validation through instrumented indentation tests confirms the reliability of our model, which considers thermal expansion coefficient (CTE) differences, scale growth, and creep-induced stress relaxation. Our findings indicate that thermal stress resulting from CTE differences significantly impacts the overall residual stress, with growth stress contributing a compressive component during cooling, and creep behavior playing a minor role in stress relaxation. This comprehensive approach enhances the accuracy of residual stress prediction, facilitating the optimization of material design and processing conditions for hot-rolled steel products.

Estimation of residual stress in welding of dissimilar metals at nuclear power plants using cascaded support vector regression

  • Koo, Young Do;Yoo, Kwae Hwan;Na, Man Gyun
    • Nuclear Engineering and Technology
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    • 제49권4호
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    • pp.817-824
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    • 2017
  • Residual stress is a critical element in determining the integrity of parts and the lifetime of welded structures. It is necessary to estimate the residual stress of a welding zone because residual stress is a major reason for the generation of primary water stress corrosion cracking in nuclear power plants. That is, it is necessary to estimate the distribution of the residual stress in welding of dissimilar metals under manifold welding conditions. In this study, a cascaded support vector regression (CSVR) model was presented to estimate the residual stress of a welding zone. The CSVR model was serially and consecutively structured in terms of SVR modules. Using numerical data obtained from finite element analysis by a subtractive clustering method, learning data that explained the characteristic behavior of the residual stress of a welding zone were selected to optimize the proposed model. The results suggest that the CSVR model yielded a better estimation performance when compared with a classic SVR model.