• International Journal of Korean Welding Society
• /
• 제2권1호
• /
• pp.40-44
• /
• 2002

Residual stress by welding should be reduced because that decreases the reliability on strength of welded structure. The reason is that the total stiffness of structure decreases by non-linear behavior of weldment under external load. The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure for steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. This simulation model should be established on the based of variable and accurate measurement data. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test under variable load was performed and the proper degree of stress relaxation was measured by sectioning technique using strain gauge.

• 한국정밀공학회지
• /
• 제8권1호
• /
• pp.41-49
• /
• 1991

A knowledge of the resdual stress distribution at circumferential weldments can normally increase the accuracy of a fracture assessment in pipe line. In this paper, we present the measurements about the residual stress distributions at three kinds of circumferential butt welded pipes using the holl drilling strain gage method. By this experiment, we have obtined the following characteristics. At the inner surface of the pipe region near the center line of welding is under high tensile residual stress. However, as the distance from the center line of welding increases, the tensile component decreases and finally becomes compressive residual stress at region far away from the center line of welding. The longitudinal residual stress at the outer surface is compressive regardless of the diameter of pipe and the circumferential stress is changed from compressive to tensile as pipe diameter increases. The results also demonstrate that the residual stress is mainly caused by self-restraint bending force in the pipe welding.

• Structural Engineering and Mechanics
• /
• 제9권4호
• /
• pp.375-382
• /
• 2000

Experimental investigation into the cyclic behaviour of sand plast brick masonry was performed on forty two square panels. The panels were subjected to cyclic uniaxial compression for two cases of loading: normal to bed joint and parallel to bed joint. Experimental data were used to plot the unloading-reloading curves for the entire range of the stress-strain curve. Mathematical expressions to predict the reloading and unloading stress-strain curves at various values of residual strain are proposed. A simple parabola and an exponential type formula are found adequate to model the unloading and reloading curves respectively. The models account for the potential effects of residual strain on these curves. Comparison of test results with the proposed mathematical expression shows good correspondence.

• 한국항공우주학회지
• /
• 제30권2호
• /
• pp.46-51
• /
• 2002

홀 확장법은 홀 주위에 압축 잔류응력 층을 생성시킴으로서 균열 발생을 지연시키는 방법으로 항공산업 분야에서 널리 사용되고 있다. 홀 확장잔류응력의 분포는 홀 확장률, 맨드럴 삽입방향, 재료 물성치 등 여러 가지 홀 확장 파라미터에 따라 달리진다. 홀 확장 잔류응력 층의 정확한 파악이 항공사업의 실제 설계에 있어서 매우 중요함에도 불구하고 이에 대한 연구는 상대적으로 부족하였다. 본 연구에서는 3차원 유한요소해석을 통하여 알루미늄 평판에 홀 확장법을 적용하는 경우의 잔류응력 분포를 예측하고자 하였다. 유한요소해석의 타당성을 검증하기 위하여 스트레인 게이지를 이용한 홀 확장 잔류변형률을 측정하였으며, 홀 확장률과 2단 홀 확장이 잔류응력 분포에 미치는 영향을 파악하였다. 2단 홀 확장을 적용함으로써 최대 압축 잔류응력의 크기가 약 7% 향상됨을 알 수 있었다.

• 콘크리트학회논문집
• /
• 제26권4호
• /
• pp.555-562
• /
• 2014

성능 기반 내진설계를 위해서는 지진후 건물의 사용성과 복원성에 대한 명확한 목표가 필요하다. 이를 위해서는 건물의 구성 재료의 검토가 필요하고, 특히, 부재에 잔류하는 변형을 지표로 사용하는 것은 유용하다. 프리스트레스트 콘크리트는 PC 강재의 원점지향적 성질 덕분에 많이 이용이 될 것으로 생각된다. 이 연구는 PSC 보부재의 잔류 변형을 연구하고 산정하는 것에 목표를 두고 있다. '등가 소성 힌지 길이법'을 바탕으로 위험단면에서의 곡률과 등가 소성 힌지 길이를 이용하여 부재의 변형각을 구하는 식을 유도한다. '분할 요소 해석법'을 통하여 PC강재와 콘크리트 사이의 부착-미끄러짐을 고려하면서 힘의 균형과 변형을 적합 조건을 만족하는 해석값을 도출했다. 잔류 변형률에 영향을 미치는 각종 요인들을 파라미터 스터디를 통하여 잔류 변형률 산정식에 필요한 각종 수치를 결정했다. 그중에서 잔류변형에 많은 영향을 미치는 피크시 등가 소성 힌지 길이, 잔류 변형시 등가 소성 힌지 길이 및 피크시부터 잔류 변형시에 발생하는 위험 단면 위치에서의 곡률 감소량에 대하여 중점적으로 검토를 실시했다. 이 연구 결과를 바탕으로 앞으로 활발한 연구가 진행되기를 기대한다.

• 한국해양공학회지
• /
• 제8권1호
• /
• pp.33-40
• /
• 1994

Welding of structure produces welding residual stresses which influence buckling strength, brittle fracture strength and cold crack on the weld parts. Therefore, it is very important to accurately analyze the residual stress before welding in order to guarantee the safety of weldment. If the weld length is long enough compared to the thickness and the breadth of plate, thermal and mechanical behaviors in the middle portion of the plate are assumed to be uniform along the thickness direction(z-axis). Thus, the following conditions(so-called plane deformation) can be assumed for the plate except near its end;1) distributions of stress and strain are independent on the z-axis;2) plane normal to z-axis before deformation remains plane during and after deformation. In this paper, plane-deformation thermal elasto-plastic problem is formulated by being based on the finite element method. Moreover special regards and paid to the fact that material properties in elastic and plastic region are temperature-dependence. And the method to solve the plane-deformation thermal elasto-plastic problem is shown by using the incremental technique. From the results of analysis, the characterisics of distribution of welding residual stress and plastic strain with the production mechanism are clarified.

• Earthquakes and Structures
• /
• 제11권4호
• /
• pp.649-664
• /
• 2016

A seismic damaged bridge may be hit again by a strong aftershock or another earthquake in a short interval before the repair work has been done. However, discussions about the impact of the unrepaired damages on the residual earthquake resistance of a steel bridge are very scarce at present. In this paper, nonlinear time-history analysis of a steel arch bridge was performed using multi-scale hybrid model. Two strong historical records of main shock-aftershock sequences were taken as the input ground motions during the dynamic analysis. The strain response, local deformation and the accumulation of plasticity of the bridge with and without unrepaired seismic damage were compared. Moreover, the effect of earthquake sequence on crack initiation caused by low-cycle fatigue of the steel bridge was investigated. The results show that seismic damage has little impact on the overall structural displacement response during the aftershock. The residual local deformation, strain response and the cumulative equivalent plastic strain are affected to some extent by the unrepaired damage. Low-cycle fatigue of the steel arch bridge is not induced by the earthquake sequences. Damage indexes of low-cycle fatigue predicted based on different theories are not exactly the same.

• Journal of Welding and Joining
• /
• 제22권4호
• /
• pp.50-58
• /
• 2004

In this study, high temperature tensile properties of high strength steels(POSTEN60, POSTEN80) were investigated. The three-dimensional thermal elastic-plastic analyses were conducted to investigate the characteristics of welding residual stresses in welds of high strength steels on the basis of thermal and mechanical properites at high temperature obtained from the experiment. According to the results, high temperature tensile strength of POSTEN60 steel deteriorated slowly to 10$0^{\circ}C$. As the temperature went up, the tensile strength became better because of blue shortness, and it deteriorated radically after reaching to the maximum value around 30$0^{\circ}C$. For the POSTEN80 steel, high temperature tensile strength deteriorated slowly to 20$0^{\circ}C$. As the temperature went up the tensile strength became better and it deteriorated slowly to $600^{\circ}C$ after reached to the maximum value around 30$0^{\circ}C$. Strain of high strength steels at the elevated temperature increased radically after the mercury rose to $600^{\circ}C$. The strain hardening ratio of POSTEN60 steel was larger then that of POSTEN80 steel at the elevated temperature as in the case at the room temperature and it became smaller radically after the mercury rose to 40$0^{\circ}C$. And, in the welding of high strength steels, increasing tensile strength of the steel (POSTEN60

• 한국재료학회지
• /
• 제28권7호
• /
• pp.398-404
• /
• 2018

Fatigue crack growth retardation of 304 L stainless steel is studied using a neutron diffraction method. Three orthogonal strain components(crack growth, crack opening, and through-thickness direction) are measured in the vicinity of the crack tip along the crack propagation direction. The residual strain profiles (1) at the mid-thickness and (2) at the 1.5 mm away from the mid-thickness of the compact tension(CT) specimen are compared. Residual lattice strains at the 1.5 mm location are slightly higher than at the mid-thickness. The CT specimen is deformed in situ under applied loads, thereby providing evolution of the internal stress fields around the crack tip. A tensile overload results in an increased magnitude of the compressive residual stress field. In the crack growth retardation, it is found that the stresses are dispersed in the crack-wake region, where the highest compressive residual stresses are measured. Our neutron diffraction mapping results reveal that the dominant mechanism is by interrupting the transfer of stress concentration at the crack tip.

• 소성∙가공
• /
• 제16권7호
• /
• pp.509-515
• /
• 2007

As the springback of sheet metal during unloading may cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. When considering the case of a sheet metal being bent to radius $\rho$ that is such that the maximum stress induced exceed the elastic limit of the material, plastic strain in the outer surface will occur and the material will take a permanent set: but since, on removing the bending moment, the recovery of the material is not uniform across the thickness, springback will occur and the radius $\rho$ will not be maintained. Furthermore, when a tensile load being applied to each end of specimen, the tensile stress due to bending is increased and the compressive stress is decreased or cancelled and eventually the whole specimen may be in varying degree of tension. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ will be determined by the residual differential strain. Therefore in this study the springback is analytically estimated by the residual differential strains between upper and lower surfaces of greatest radius after elastic recovery, and a springback model based on the bending moment is also analytically derived for comparison purpose.