• Title/Summary/Keyword: Residual life prediction

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Fatigue Life Prediction of Stainless Steel Using Acoustic Emission (음향방출법을 이용한 스테인레스강 피로수명 예측)

  • Kim, Y.H.;Jung, C.K.;Yang, Y.C.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.193-198
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    • 2001
  • The feasibility of the acoustic emission technique in predicting the residual fatigue life of STS304 stainless steel is presented. Acoustic emission was continuously monitored during the fatigue tests. Considerable acoustic emission occurred during the first few cycles. Acoustic Emission increased rapidly at about 90% of the fatigue life, clear and ample warning of impending fatigue failure was observed. Fatigue damage accumulation was evaluated in terms of an AE cumulative counts. The AE cumulative counts may be taken as an indicator of fatigue cumulative damage. Fatigue damages corresponding to 20, 40, 60 and 80% of the total life were induced at a cyclic stress amplitude. The specimens with and without fatigue damage were subjected to tensile tests. In tensile tests, the total cumulative counts were reduced with increasing fatigue damage. It was observed that the residual tensile strength of material did not change significantly with prior cyclic loading damages.

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Fatigue Reliability Analysis Model for GFRP Composite Structures (GFRP 복합구조의 피로신뢰성 해석모형에 관한 연구)

  • 조효남;신재철;이승재
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1991.10a
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    • pp.29-32
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    • 1991
  • It is well known that the fatigue damage process in composite materials is very complicated due to complex failure mechanisms that comprise debounding, matrix cracking, delamination and fiber splitting of laminates. Therefore, the residual strength, instead of a single dominant crack length, is chosen to describe the criticality of the damage accumulated in the sublaminate. In this study, two models for residual strength degradation established by Yang-Liu and Tanimoto-Ishikawa that are capable of predicting the statistical distribution of both fatigue life and residual strength have been investigated and compared. Statistical methodologies for fatigue life prediction of composite materials have frequently been adopted. However, these are usually based on a simplified probabilistic approach considering only the variation of fatigue test data. The main object of this work is to propose a fatigue reliability analysis model which accounts for the effect of all sources of variation such as fabrication and workmanship, error in the fatigue model, load itself, etc. The proposed model is examined using the previous experimental data of GFRP and it is shown that it can be practically applied for fatigue problems in composite materials.

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Composites Fatigue Life Evaluation based on non-linear fatigue damage model (비선형 피로손상 모델을 이용한 복합재 피로수명 평가)

  • 김성준;황인희
    • Composites Research
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    • v.16 no.1
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    • pp.13-18
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    • 2003
  • Prediction of composite fatigue life is not a straightforward matter, depending on various failure modes and their interactions. In this paper, a methodology is presented to predict fatigue life and residual strength of composite materials based on Phenomenological Model(non-linear fatigue damage model). It is assumed that the residual strength is a monotonically decreasing function of the number of loading cycles and applied fatigue stress ratio and the model parameters(strength degradation parameter and fatigue shape parameter) are assumed as function of fatigue life. Then S-N curve is used to extract model parameters that are required to characterize the stress levels comprising a randomly-ordered load spectrum. Different stress ratios (${\sigma}_{min}/{\;}{\sigma}_{max}$) are handled with Goodman correction approach(fatigue envelope) and the residual strength after an arbitrary load cycles is represented by two parameter weibull functions.

Prediction of Carcass Composition Using Carcass Grading Traits in Hanwoo Steers

  • Lee, Jooyoung;Won, Seunggun;Lee, Jeongkoo;Kim, Jongbok
    • Asian-Australasian Journal of Animal Sciences
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    • v.29 no.9
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    • pp.1215-1221
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    • 2016
  • The prediction of carcass composition in Hanwoo steers is very important for value-based marketing, and the improvement of prediction accuracy and precision can be achieved through the analyses of independent variables using a prediction equation with a sufficient dataset. The present study was conducted to develop a prediction equation for Hanwoo carcass composition for which data was collected from 7,907 Hanwoo steers raised at a private farm in Gangwon Province, South Korea, and slaughtered in the period between January 2009 and September 2014. Carcass traits such as carcass weight (CWT), back fat thickness (BFT), eye-muscle area (EMA), and marbling score (MAR) were used as independent variables for the development of a prediction equation for carcass composition, such as retail cut weight and percentage (RC, and %RC, respectively), trimmed fat weight and percentage (FAT, and %FAT, respectively), and separated bone weight and percentage (BONE, and %BONE), and its feasibility for practical use was evaluated using the estimated retail yield percentage (ELP) currently used in Korea. The equations were functions of all the variables, and the significance was estimated via stepwise regression analyses. Further, the model equations were verified by means of the residual standard deviation and the coefficient of determination ($R^2$) between the predicted and observed values. As the results of stepwise analyses, CWT was the most important single variable in the equation for RC and FAT, and BFT was the most important variable for the equation of %RC and %FAT. The precision and accuracy of three variable equation consisting CWT, BFT, and EMA were very similar to those of four variable equation that included all for independent variables (CWT, BFT, EMA, and MAR) in RC and FAT, while the three variable equations provided a more accurate prediction for %RC. Consequently, the three-variable equation might be more appropriate for practical use than the four-variable equation based on its easy and cost-effective measurement. However, a relatively high average difference for the ELP in absolute value implies a revision of the official equation may be required, although the current official equation for predicting RC with three variables is still valid.

Cycling life prediction method of the filament-wound composite cylinders with metal liner (Type 3 복합재 압력용기의 반복수명 예측 방법에 대한 연구)

  • Park, Ji-Sang;Chung, Sang-Su;Chung, Jae-Han
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.45-48
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    • 2005
  • In manufacturing process of composite cylinders with metal liner, the autofrettage process which induces compressive residual stress on liner to improve cycling life can be applied. In this study, finite element analysis technique is presented, which can predict accurately the compressive residual stress on liner induced by autofrettage and stress behavior after. Material and geometry non-linearity is considered in finite element analysis, and the Von-Mises stress of a liner is introduced as a key parameter that determines pressure cycling life of composite cylinders. Presented methodology is verified through fatigue test of liner material and pressure cycling test of composite cylinders.

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Evaluation of Creep Crack Growth Failure Probability for High Temperature Pressurized Components Using Monte Carlo Simulation (몬테카를로법을 이용한 고온 내압 요소의 크리프 균열성장 파손확률 평가)

  • Lee, Jin-Sang;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.28-34
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    • 2006
  • A procedure of estimating failure probability is demonstrated for a pressurized pipe of CrMo steel used at $538^{\circ}C$. Probabilistic fracture mechanics were employed considering variations of pressure loading, material properties and geometry. Probability density functions of major material variables were determined by statistical analyses of implemented data obtained by previous experiments. Distributions of the major variables were reflected in Monte Carlo simulation and failure probability as a function of operating time was determined. The creep crack growth life assessed by conventional deterministic approach was shown to be conservative compared with those obtained by probabilistic one. Sensitivity analysis for each input variable was also conducted to understand the most influencing variables to the residual life analysis. Internal pressure, creep crack growth coefficient and creep coefficient were more sensitive to failure probability than other variables.

Durability Prediction of Door W/H System Using FEM Analysis (전면 도어 와이어하니스 시스템의 내구 수명 예측에 관한 연구)

  • Kim, Byeong Sam;Lim, Kwangkyu
    • Journal of Auto-vehicle Safety Association
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    • v.5 no.2
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    • pp.51-56
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    • 2013
  • In vehicle's door wiring harness (W/H) system is more toward to arrange a passenger compartment than a hinge and a weatherstrip. An opening/closing member of a vehicle is attached to a vehicle by a hinge in a manner enabling easy opening and closing of the opening/closing member. Such members include doors, such as side-doors and rear doors, and other opening/closing members, such as trunk lids. This article gives some insight into the dimensioning process, with special focus on large deflection analysis of wiring harness(W/H) in vehicle's door structures for durability problem. The Finite elements analysis for door wiring harness(W/H) is used for residual stresses and dimensional stability with bending flexible. Durability test data for slam test specimens were compared with the numerical predicted fatigue life for verification. The final testing of the component combines the effects of these microstructural features with the complex stress state arising from the combined service loading and residual stresses.

A Study on Prediction of Fatigue Damage Crack Growth for Stiffener Bonded Composite Laminate Panel (보강재 본딩접합 복합재 적층판구조 피로손상 균열진전 수명예측에 대한 연구)

  • Kwon, Jung-Ho;Jeong, Seong-Moon
    • Composites Research
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    • v.26 no.2
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    • pp.79-84
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    • 2013
  • The prediction and analysis procedure of fatigue damage crack growth life for a stiffener bonded composite laminate panel including center hole and edge notch damage, was studied. It was performed on the basis of fatigue damage growth test results on a laminated skin panel specimens and the analysis results of stress intensity factor for the stiffener bonded composite panel. According to the comparison between experimental test and prediction results of fatigue damage growth life, it was concluded that the residual strength and damage tolerance assessment can be carried out along to the edge notch crack growth.

PREDICTION OF RESIDUAL STRESS PROFILE IN SINGLE-SIDED BUTT WELD USING COMPLIANCE METHOD

  • Kim, Yooil;Jeon, Yu-Chul;Kang, Joong-Kyoo;Han, Yong-Sub
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.156-161
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    • 2002
  • It depends on the joint configuration, dimensions and constraints on the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of this type of joint in order to prevent excessively long life caused by compressive residual stress. in this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial tenn. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface stayed positive, however, it turned into the negative value as soon as it passed through 2 or 3 mm depth. Several fatigue tests were also carried out under zero stress ratio. Test results showed that fatigue life coincides well with the design cuive of butt joint in British Standards, which supports that it is tensile residual stress that exists near the weld root.

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