• Title/Summary/Keyword: Residual Strain

검색결과 639건 처리시간 0.028초

구멍뚫기방법을 이용한 깊이방향으로 변하는 잔류응력 측정방법 (Determination of non-uniform residual stress by the hole drilling method)

  • 주진원;박찬기
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.268-277
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    • 1998
  • The numerical procedure for calculating non-uniform residual stress fields by using relieved strain data from incremental hole drilling method is presented. Finite element calculations are described to evaluate the relieved coefficients required for the determination of residual stresses. From the results of simulations it is found that this numerical method is well adopted to measuring non-uniform residual stress in the hole depth range of 0.8 times of the hole diameter from the surface. In order to examine the practicability of this method, the hole drilling procedure for the four point bending test is performed. This method is applied to the measurement of residual stresses in the cold-rolled steel pipe. It is shown that the magnitude of residual stress in the pipe is not negligible when compared with yield stress and the residual stress should be duly considered in designing structures with this pipes.

UNS N06690 제1열 시제전열관의 U-굽힘성형에서 형상변화와 표면잔류응력 (Geometric variations and surface residual stresses in U-bending processes of an UNS N06690 row-1 heat exchanger tubes)

  • 김우곤;장진성;국일현;주진원;김성청
    • 대한기계학회논문집A
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    • 제22권1호
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    • pp.238-246
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    • 1998
  • Surface residual stresses as well as wall thickness and ovality changes after U-bending process on UNS N06690 row-1 heat exchanger tubes, were estimated. Surface residual stresses were measured by Hole Drilling Method(HDM), calculating the stresses from relieved strains of 3 rosette strain gages. After bending of the tubes, dimensional tolerances for wall thickness and ovality were satisfied with ASTM requirements. Residual stresses at the extrados were introduced with compressive stress(-) by bending operations, and its maximum value reached-319 MPa in axial direction at ${\phi}=0^{\circ}$ in position. Tensile residual stresses(+) of ${\sigma}_zz=45$ MPa,${\sigma}_zz=25$ MPa were introduced in the intrados surface at position of ${\phi}=0^{\circ}$ Maximum tensile residual stress of 170 MPa was detected on the flank side at position of ,${\phi}=95^{\circ}$i.e., at apex region. It appeared that higher stress gradients were generated at the irregular transition regions. In the trend of residual stress changes with U-bend position, the extrados is related with the changes of ovality and the intrados is related with the changes of wall thickness.

MEMS 공정을 위한 여러 종류의 산화막의 잔류응력 제거 공정 (Reduction of the residual stress of various oxide films for MEMS structure fabrication)

  • 이상우;김성운;이상우;김종팔;박상준;이상철;조동일
    • 센서학회지
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    • 제8권3호
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    • pp.265-273
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    • 1999
  • 본 논문에서는 MEMS 공정에 많이 사용되는 tetraethoxysilane (TEOS) 산화막, low temperature oxide (LTO), 7 wt%, 10 wt% phosphosilicate glass (PSG)의 잔류응력을 Euler beam과 bent-beam strain sensor를 제작하여 측정하였다. 이러한 산화막 잔류응력 측정 구조물을 만들기 위해 다결정실리콘을 희생층으로 사용하였으며 $XeF_2$를 이용하여 희생층 식각을 하였다. 먼저 각 산화막의 증착 당시 잔류응력을 측정한 후 $500^{\circ}C$에서 $800^{\circ}C$까지 질소분위기에서 1 시간 동안 열처리하였다. 또 표면미세가공에서 가장 많이 사용되는 $585^{\circ}C$, $625^{\circ}C$ 다결정실리콘 증착 조건에서 열처리하여 산화막의 잔류응력 변화를 측정하였다. 측정 결과 TEOS와 LTO, 7 wt% PSG는 $600^{\circ}C$ 이하에서 압축잔류응력이 줄어들다가 그 이상에서 다시 커지는 반면에 phosphorus 농도가 높은 10 wt% PSG의 경우는 $500^{\circ}C$이상에서 압축잔류응력이 증가하는 것을 확인하였다. 또 7 wt% PSG가 $585^{\circ}C$ 다결정실리콘 증착 시 가장 작은 잔류응력을 나타내었다.

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Low-dislocation-density large-diameter GaAs single crystal grown by vertical Bridgman method

  • Kawase, Tomohiro;Tatsumi, Masami;Fujita, Keiichiro
    • 한국결정성장학회지
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    • 제9권6호
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    • pp.535-541
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    • 1999
  • Low-dislocation-density large-diameter GaAs single crystals with low-residual-strain have been strongly required. We have developed dislocation-free 3-inch Si doped GaAs crystals for photonic devices, and low-dislocation-density low-residual-strain 4-inch to 6-inch semi-insulating GaAs crystals for electronic devices by Vertical Bridgman(VB) technique. We confirmed that VB substrates with low-residual-strain have higher resistance against slip-line generation during MBE process. VB-GaAs single crystals show uniform radial profile of resistivity reflecting to the flat solid-liquid interface during the crystal growth. Uniformity of micro-resistivity of VB-GaAs substrate is much better than of the LEC-GaAs substrate, which is due to the low-dislocation-density of VB-GaAs single crystals.

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초기함수비 변화에 의한 풍화잔류토의 응력-변형률 해석 (Analysis of Stress-Strain of Weathered Residual Granite Soil with Variation of the Initial Water Content)

  • 김찬기
    • 한국농공학회지
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    • 제41권2호
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    • pp.80-91
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    • 1999
  • This paper presents the stress-strain , volumetric strain characteristics of the Pocheon weathered residual granite soil with variation of the initial water content under drained conditions. A series of consolidated drained triaxial compressiion tests and isotrpc compression tests with various initial water content on specimens were performed. All material parameters of Lade's double work hardening model were determined by using the results of tests. Most aspects of the soil behavior measured in the triaxial compression tests were reproduced with good accuracy by the constitutive model . Therefore double work hardening model has been shown to be applicable to weathered residual granite soil.

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LOW-DISLOCATION-DENSITY LARGE-DIAMETER GaAs SINGLE CRYSTAL GROWN BY VERTICAL BOAT METHOD

  • Kawase, Tomohiro;Tatsumi, Masami;Fujita, Keiichiro
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1999년도 PROCEEDINGS OF 99 INTERNATIONAL CONFERENCE OF THE KACG AND 6TH KOREA·JAPAN EMG SYMPOSIUM (ELECTRONIC MATERIALS GROWTH SYMPOSIUM), HANYANG UNIVERSITY, SEOUL, 06월 09일 JUNE 1999
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    • pp.129-157
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    • 1999
  • Low-dislocation-density large-diameter GaAs single crystals with low-residual-strain have been strongly required. We have developed dislocation-free 3-inch Si-doped GaAs crystals for photonic devices [1], and low-dislocation-density low-residual-strain 4-inch to 6-inch [2, 3] semi-insulating GaAs crystals for electronic devices by Vertical Boat (VB) technique. We confirmed that VB substrates with low-residual-strain have higher resistance against slip-line generation during MBE process. VB-GaAs single crystals show uniform radial profile of resistivity reflecting to the flat solid-liquid interface during the crystal growth. Uniformity of micro-resistivity of VB-GaAs substrate is much better than that of the LEC-GaAs substrate, which is due to the low-dislocation-density of VB-GaAs single crystals.

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반무한체 표면아래의 소성변형을 고려한 3차원 탄소성 접촉해석 (3-Dimensional Elastic-Plastic Contact Analysis Considering Subsurface Plastic Strain in a Half-Space)

  • 조용주;문길환;이상돈
    • Tribology and Lubricants
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    • 제24권2호
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    • pp.90-95
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    • 2008
  • An elastic-plastic contact analysis is developed using a semi-analytical method. The elastic contact is solved within a Hertz theorem. The reciprocal theorem with initial strains is then introduced, to express the surface geometry as a function of contact stress and plastic strains. The irreversible nature of plasticity leads to an incremental formulation of the elastic-plastic contact problem, and an algorithm to solve this problem is set up. Closed form expression, which give residual stresses and surface displacements from plastic strains, are obtained by integration of the reciprocal theorem. The distribution of contact stress, residual stress and plastic strain are obtained by the changed surface geometry.

고유변형도 기반 열변형부의 후속 하중에 기인한 용접 후 변형 해석 (Analysis of Post Weld Deformation at HAZ by External Forces Based on Inherent Strain)

  • 김종태;하윤석;장창두
    • 대한조선학회논문집
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    • 제43권2호
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    • pp.220-227
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    • 2006
  • In case of welding, the inherent strains are generated, because a structure experiences the plastic yielding. The inherent strain is defined as the irrecoverable strain after removing structural restraints and loading. For the analysis method of welding distortion, equivalent loading method based on inherent strain is in general use due to its efficiency and effectiveness. However, it is generally difficult to know the final strain of the welded structure if additional loadings were applied after welding. for this reason, this study introduced the concept of the hardening and added the hardening term to the equivalent loading method based on inherent strain. Therefore, the purposes of this study are to develop the inherent strain formula considering the hardening effect and to calculate residual Stresses Using Proposed inherent Strain. Also, this Study Verified the availability Of proposed inherent strain method by loading-unloading experiment on welded plate.

컴플라이언스법에 의한 다층 맞대기 이음의 잔류응력 추정 (Residual Stress Prediction in Multi-layer Butt Weld Using Crack Compliance Method)

  • 김유일;이장현
    • Journal of Welding and Joining
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    • 제30권6호
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    • pp.74-79
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    • 2012
  • It depends on the joint configuration, dimensions and constraints of the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of welded joint in order to prevent excessively long life caused by compressive residual stress. In this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial term. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface is positive valued, however, it turned into the negative value as soon as it passed through 2 or 3 mm of the depth.

FINITE ELEMENT ANALYSIS AND MEASUREMENT ON THE RELEASE OF RESIDUAL STRESS AND NON-LINEAR BEHAVIOR IN WELDMENTS BY MECHANICAL LOADING(I) - EXPERIMENTAL EXAMINATION -

  • Jang, Kyoung-Bok;Yoon, Hun-Sung;Cho, Sang-Myoung
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.372-377
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    • 2002
  • Residual stress by welding should be reduced because that decreases the reliability on strength of welded structure. The reason is that the total stiffness of structure decreases by non-linear behavior of weldment under external load. The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure for steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. This simulation model should be established on the based of variable and accurate measurement data. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test under variable load was performed and the proper degree of stress relaxation was measured by sectioning technique using strain gauge.

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