• Title/Summary/Keyword: Representative volume element model

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Development of Warpage Simulation Method according to Thermal Stress based on Equivalent Anisotropic Viscoelastic Model (등가 이방성 점탄성 모델 기반 열 응력에 따른 휨 해석 기법 개발)

  • Kim, Heon-Su;Kim, Hak-Sung
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.3
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    • pp.43-48
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    • 2022
  • In this study, simulation method was developed to improve the accuracy of the warpage simulation based on the equivalent anisotropic viscoelastic model. First, a package with copper traces and bumps was modeled to implement anisotropic viscoelastic behavior. Then, equivalent anisotropic viscoelastic properties and thermal expansion coefficient for the bump region were derived through the representative volume element model. A thermal cycle of 0 to 125 degrees was applied to the package based on the derived mechanical properties, and the warpage according to the thermal cycle was simulated. To verify the simulation results, the actual package was manufactured, and the warpage with respect to the thermal cycle was measured through shadow moiré interferometer. As a result, by applying the equivalent anisotropic viscoelastic model, it was possible to calculate the warpage of the package within 5 ㎛ error and predict the shape of the warpage.

Multi-scale Process-structural Analysis Considering the Stochastic Distribution of Material Properties in the Microstructure (미소 구조 물성의 확률적 분포를 고려한 하이브리드 성형 공정 연계 멀티스케일 구조 해석)

  • Jang, Kyung Suk;Kim, Tae Ri;Kim, Jeong Hwan;Yun, Gun Jin
    • Composites Research
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    • v.35 no.3
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    • pp.188-195
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    • 2022
  • This paper proposes a multiscale process-structural analysis methodology and applies to a battery housing part made of the short fiber-reinforced and fabric-reinforced composite layers. In particular, uncertainties of the material properties within the microscale representative volume element (RVE) were considered. The random spatial distribution of matrix properties in the microscale RVE was realized by the Karhunen-Loeve Expansion (KLE) method. Then, effective properties of the RVE reflecting on spatially varying matrix properties were obtained by the computational homogenization and mapped to a macroscale FE (finite element) model. Morever, through the hybrid process simulation, a FE (finite element) model mapping residual stress and fiber orientation from compression molding simulation is combined with one mapping fiber orientation from the draping process simulation. The proposed method is expected to rigorously evaluate the design requirements of the battery housing part and composite materials having various material configurations.

A Data-driven Multiscale Analysis for Hyperelastic Composite Materials Based on the Mean-field Homogenization Method (초탄성 복합재의 평균장 균질화 데이터 기반 멀티스케일 해석)

  • Suhan Kim;Wonjoo Lee;Hyunseong Shin
    • Composites Research
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    • v.36 no.5
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    • pp.329-334
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    • 2023
  • The classical multiscale finite element (FE2 ) method involves iterative calculations of micro-boundary value problems for representative volume elements at every integration point in macro scale, making it a computationally time and data storage space. To overcome this, we developed the data-driven multiscale analysis method based on the mean-field homogenization (MFH). Data-driven computational mechanics (DDCM) analysis is a model-free approach that directly utilizes strain-stress datasets. For performing multiscale analysis, we efficiently construct a strain-stress database for the microstructure of composite materials using mean-field homogenization and conduct data-driven computational mechanics simulations based on this database. In this paper, we apply the developed multiscale analysis framework to an example, confirming the results of data-driven computational mechanics simulations considering the microstructure of a hyperelastic composite material. Therefore, the application of data-driven computational mechanics approach in multiscale analysis can be applied to various materials and structures, opening up new possibilities for multiscale analysis research and applications.

A homogenization approach for uncertainty quantification of deflection in reinforced concrete beams considering microstructural variability

  • Kim, Jung J.;Fan, Tai;Reda Taha, Mahmoud M.
    • Structural Engineering and Mechanics
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    • v.38 no.4
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    • pp.503-516
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    • 2011
  • Uncertainty in concrete properties, including concrete modulus of elasticity and modulus of rupture, are predicted by developing a microstructural homogenization model. The homogenization model is developed by analyzing a concrete representative volume element (RVE) using the finite element (FE) method. The concrete RVE considers concrete as a three phase composite material including: cement paste, aggregate and interfacial transition zone (ITZ). The homogenization model allows for considering two sources of variability in concrete, randomly dispersed aggregates in the concrete matrix and uncertain mechanical properties of composite phases of concrete. Using the proposed homogenization technique, the uncertainty in concrete modulus of elasticity and modulus of rupture (described by numerical cumulative probability density function) are determined. Deflection uncertainty of reinforced concrete (RC) beams, propagated from uncertainties in concrete properties, is quantified using Monte Carlo (MC) simulation. Cracked plane frame analysis is used to account for tension stiffening in concrete. Concrete homogenization enables a unique opportunity to bridge the gap between concrete materials and structural modeling, which is necessary for realistic serviceability prediction.

Geometrical Modeling for Hybrid 3-D Braided Composites (하이브리드 삼차원 브레이딩 복합재료의 기하학적 모델링)

  • 한문희;강태진;윤재륜
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.67-70
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    • 2003
  • To develop an effective geometric modeling is essential in order that precise mechanical properties and the geometrical properties of the 3-D braided composites can be estimated. RVE(representative volume element) was adopted fur geometrical modeling. RVE consisted of IC(inner unit cell), ISUC(interior surface unit cell) and ESUC(exterior surface unit cell). The whole geometrical model fur hybrid 3-D braided composites was developed.

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Modeling of unilateral effect in brittle materials by a mesoscopic scale approach

  • Pituba, Jose J.C.;Neto, Eduardo A. Souza
    • Computers and Concrete
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    • v.15 no.5
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    • pp.735-758
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    • 2015
  • This work deals with unilateral effect of quasi-brittle materials, such as concrete. For this propose, a two-dimensional meso-scale model is presented. The material is considered as a three-phase material consisting of interface zone, matrix and inclusions - each constituent modeled by an appropriate constitutive model. The Representative Volume Element (RVE) consists of inclusions idealized as circular shapes randomly placed into the specimen. The interface zone is modeled by means of cohesive contact finite elements developed here in order to capture the effects of phase debonding and interface crack closure/opening. As an initial approximation, the inclusion is modeled as linear elastic as well as the matrix. Our main goal here is to show a computational homogenization-based approach as an alternative to complex macroscopic constitutive models for the mechanical behavior of the quasi-brittle materials using a finite element procedure within a purely kinematical multi-scale framework. A set of numerical examples, involving the microcracking processes, is provided. It illustrates the performance of the proposed model. In summary, the proposed homogenization-based model is found to be a suitable tool for the identification of macroscopic mechanical behavior of quasi-brittle materials dealing with unilateral effect.

Quantitative Assessment of Variation in Poroelastic Properties of Composite Materials Using Micromechanical RVE Models

  • Han, Su Yeon;Kim, Sung Jun;Shin, Eui Sup
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.2
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    • pp.175-183
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    • 2016
  • A poroelastic composite material, containing different material phases and filled with fluids, serves as a model to formulate the overall ablative behaviors of such materials. This article deals with the assessment of variation in nondeterministic poroelastic properties of two-phase composite materials using micromechanical representative volume element (RVE) models. Considering the configuration and arrangement of pores in a matrix phase, various RVEs are modeled and analyzed according to their porosity. In order to quantitatively investigate the effects of microstructure, changes in effective elastic moduli and poroelastic parameters are measured via finite element (FE) analysis. The poroelastic parameters are calculated from the effective elastic moduli and the pore-pressure-induced strains. The reliability of the numerical results is verified through image-based FE models with the actual shape of pores in carbon-phenolic ablative materials. Additionally, the variation of strain energy density is measured, which can possibly be used to evaluate microstress concentrations.

A Physically Based Dynamic Recrystallization Model for Predicting High Temperature Flow Stress (열간 유동응력 예측을 위한 물리식 기반 동적 재결정 모델)

  • Lee, H.W.;Kang, S.H.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.22 no.8
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    • pp.450-455
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    • 2013
  • In the current study, a new dynamic recrystallization model for predicting high temperature flow stress is developed based on a physical model and the mean field theory. In the model, the grain aggregate is assumed as a representative volume element to describe dynamic recrystallization. The flow stress and microstructure during dynamic recrystallization were calculated using three sub-models for work hardening, for nucleation and for growth. In the case of work hardening, a single parameter dislocation density model was used to calculate change of dislocation density and stress in the grains. For modeling nucleation, the nucleation criterion developed was based on the grain boundary bulge mechanism and a constant nucleation rate was assumed. Conventional rate theory was used for describing growth. The flow stress behavior of pure copper was investigated using the model and compared with experimental findings. Simulated results by cellular automata were used for validating the model.

Estimation of Mechanical Representative Elementary Volume and Deformability for Cretaceous Granitic Rock Mass: A Case Study of the Gyeongsang Basin, Korea (경상분지 백악기 화강암 암반에 대한 역학적 REV 및 변형특성 추정사례)

  • Um, Jeong-Gi;Ryu, Seongjin
    • The Journal of Engineering Geology
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    • v.32 no.1
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    • pp.59-72
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    • 2022
  • This study employed a 3-D numerical analysis based on the distinct element method to estimate the strength and deformability of a Cretaceous biotite granitic rock mass at Gijang, Busan, Korea. A workflow was proposed to evaluate the scale effect and the representative elementary volume (REV) of mechanical properties for fractured rock masses. Directional strength and deformability parameters such as block strength, deformation modulus, shear modulus, and bulk modulus were estimated for a discrete fracture network (DFN) in a cubic block the size of the REV. The size of the mechanical REV for fractured rock masses in the study area was determined to be a 15 m cube. The mean block strength and mean deformation modulus of the DFN cube block were found to be 52.8% and 57.7% of the intact rock's strength and Young's modulus, respectively. A constitutive model was derived for the study area that describes the linear-elastic and orthotropic mechanical behavior of the rock mass. The model is expected to help evaluate the stability of tunnels and underground spaces through equivalent continuum analysis.

Effects of Fiber Arrangements on Stress Distributions over the Transverse Cross Section of Unidirectionally Continuous Fiber-reinforced Composites (단방향 연속 섬유 복합재 횡단면에서 섬유 배열에 따른 응력 분포 변화)

  • Choi, Soohoon;Ji, Wooseok
    • Composites Research
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    • v.33 no.1
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    • pp.30-37
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    • 2020
  • Stress distributions dependent on fiber arrangements are studied using the two-dimensional representative volume element (RVE) model for uni-directionally continuous fiber-reinforced composites subjected to transverse tensile loading. It is easily expected that the stresses around the fibers are concentrated mainly due to the stiffness mismatch between the fiber and matrix materials. In this presentation, it is shown that the stresses are not always increased although the distance between two fibers is shortened. The 2D RVE models, originally having a regular hexagonal fiber array, is utilized to study the effect of the fiber locations on the stress distributions. As the central fiber is relocated, the stress distributions around the fiber are obtained through finite element analysis. It is found that the stresses around the fiber are strongly dependent on the fiber distance as well as the angle between the loading direction and the line connecting two fibers.