• Title/Summary/Keyword: Replacement Steam Generator

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Research on a Stability of Feedwater Control System after Stretched Power Uprate and Replacement Steam Generator for Ulchin Units 1&2 (울진1,2호기 출력최적화 및 증기발생기 교체가 주급수 제어계통 안정도에 미치는 영향연구)

  • Yoon, Duk-Joo;Kim, In-Hwan;Kim, Sang-Yeol
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.2
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    • pp.14-20
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    • 2012
  • Full load rejection capability of nuclear power plant depends primarily on steam dump capacity (SDCAP) and steam generator level control capability. Recently, Ulchin Units 1&2 have performed stretched power uprate (SPU) and replacement steam generator (RSG) projects, which increase the power by 4.5 percent. They change major design or operating parameters and especially reduces steam dump capacity at full power due to increase of the steam flow. The reduction of SDC after SPU results in degradation of heat removal capability in full load rejection transients. Therefore, we should perform evaluation to determine whether reactor trips occur in large load rejection transients. Uchin Units 1&2 have experienced full load rejection (FLR) three times from 2004 to 2010. Operating data from the plant occurrence of FLR at Ulchin Units 1&2 showed that steam generator (SG) level transients were limiting in point of reactor trip. However the plant had never reached reactor trip in the FLR and successfully continued in house load operation. The parameters and setpoints for the SG will be changed if the SG is replaced. Therefore, we evaluated the appropriateness of steam dump, main feedwater and steam generator water level control system preventing the plant from reactor trip in case of FLR by the parameter sensitivity study whether SG water level operated smoothly after SPU and RSG projects.

The Use of Inconel 690 as Tube Material For Advanced Pressurized Water Reactor Steam Generator (신형경수로의 증기발생기 전열관 재질 Inconel-690 적용)

  • Lim, Hyuk-Soon;Chung, Dae-Yul;Byun, Sung-Chul;Lee, Kwang-Han
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.49-54
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    • 2003
  • Most of the operating pressurized water reactors (PWRs)has chosen Inconel 600 as steam generator tubing. The long-term operation of steam generators showed that the use of this material induced localized corrosion damages. The current trend is using Inconel 690 as a tube material for the replacement steam generators. Based on the current trend, we have chosen Inconel 690 for the advanced Power Reactor 1400 (APR1400) steam generator tube material. In this paper, we examined the technical consideration in this modification: the effect of chemical composition, thermal conductivity, corrosion resistance and wear characteristics

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Effect on Vibration of Start-up Condition and Retrofit of Steam Turbines (증기터빈의 기동조건과 성능개선이 터빈의 진동에 미치는 영향)

  • Lee, Hyuk Soon;Chung, Hyuk Jin;Song, Woo Sok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.1-7
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    • 2011
  • The analysis shows that the vibration is one of the main reasons of turbine failure. Especially, the problems caused by vibration occur right after retrofit of the turbine-generator and restarting the turbine. Through the case study of high vibration caused by after the turbine trip and restart, turbine vibration was identified to be influenced by startup condition. Turbine startup at high casing temperature right after unscheduled turbine trip cause radial expansion in rotor by contraction in axial direction, while casing continues to contract by steam flowing into casing. Consequently, gap between rotor and casing decrease until to metal contact to cause high vibration. Through the case study of high vibration of turbine-generator system after generator retrofit, it was identified that generator replacement could cause high vibration in turbine-generator system if the influence of generator replacement on entire system was not considered properly. To prevent startup delay caused by high vibration, it is important to keep the gaps at the design standard and start the turbine after thermal equilibrium.

Optimum Replacement Times for a Steam Generator (증기발생기 최적 교체시기 결정에 관한 연구)

  • Hur, Jung-Hoon;Yun, Won-Young
    • IE interfaces
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    • v.15 no.1
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    • pp.89-98
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    • 2002
  • This paper considers the optimum replacement times of a steam generator in nuclear power plant with failure data. It is assumed that the failure pattern of units is given as a Weibull distribution and repair and periodic preventive maintenance are performed periodically. The maximum likelihood method is used to estimated the Weibull parameters of failure distribution from failure data. Relpacement, output-decresing and maintenance costs are considered to determine the optimal replacement times by simulation. Numerical examples are included with actual failure data and cost estimators.

Wolsong Unit 1 Steam Generator Aging Management for Continued Operation (월성 1호기 계속운전을 위한 증기발생기 열화관리)

  • Song, Myung Ho;Kim, Hong Key;Lee, Jung Min
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.28-33
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    • 2010
  • As a part of license renewal for the continued operation of Wolsong unit 1, the periodic safety review report was submitted near the end of design lifetime, 2012, and now is under reviewing. Major components of primary system such as pressure tubes, feeder pipes and so on are being replaced and many components of secondary system are also being repaired. So the license renewal of Wolsong unit 1 is expected to be acquired without significant issues. But on the other hand, steam generators of Wolsong unit 1 had the good performance and therefore the replacement and repair for the steam generator are not needed. Recently it is reported that some cracks were detected in a few of european steam generator with Alloy 800 tubes and the cause of cracks was the outer diameter stress corrosion cracking(ODSCC) due to the concentration of chemical impurities on the outer surface of tube. Accordingly the overall review on this issue was performed. The long-term operation is likely to results to form the concentration mechanism for the tube corrosion as the sludge build-up in the secondary side of steam generator and the crack in the crevice between tube and tube-sheet and expansion transitions is apt to be occurred. In this paper, the history of steam generator inspection and operation of Wolsong unit 1 are reviewed and the reliability of steam generator tube is evaluated and the steam generator aging management program for Wolsong unit 1 is introduced.

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Experience in Visual Testing of the Main Feed Water Piping Weld for Hanul Unit 3 (한울 3호기 주급수 배관 용접부 육안검사 경험)

  • Yoon, Byung Sik;Moon, Gyoon Young;Kim, Yong Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.74-78
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    • 2015
  • Nuclear power plant steam generator that is one of the main component has several thousands of thin tubes. And the steam generator tube is subject to damage because of the severe operation conditions such as the high temperature and pressure. Therefore periodic inspections are conducted to ensure the integrity of steam generator component. Hanul unit 3 also has been inspected in accordance with in-service inspection program and is scheduled to be replaced for exceeding the plugging rate which was recommended by manufacturer. During the steam generator replacement activity, we found several clustered porosity on inner surface of main feed water pipe. Additionally crack-like indications were found at weld interface between base material and weld of main feed water pipe. This paper describes the field experience and visual testing results for inner surface of main feed water pipes. The destructive test result had shown that these indications were porosities which were caused by manufacturing process not by operation service.

The Minimization of Generator Output Variations by Impulse Chamber Pressure Control during Turbine Valve Test (터빈 밸브시험 중 충동실 압력제어에 의한 발전기 출력변동 최소화)

  • Choi, In-Kyu;Kim, Jong-An;Park, Doo-Yong;Woo, Joo-Hee;Shin, Jae-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.1
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    • pp.152-159
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    • 2010
  • This paper describes the actual application of a feedback control loop as a means for minimizing turbine impulse chamber pressure variation during the turbine steam valve tests at a 1,000 MW nuclear power plant. The chamber pressure control loop was implemented in the new digital control system which was installed as a replacement for the old analog type control system. There has been about 40MW of the generator output change during the steam valve tests, especially the high pressure governing valve tests, because the old control system had not the impulse chamber pressure control so the operators had to compensate steam flow drop manually. The process of each valve test consists of a closing process and an reopening process and the operators can make sure that the valves are in their sound conditions by checking the valves movement. The control algorithm described in this paper contributed to keep the change in megawatt only to 6MW during the steam valve tests. Thereby, the disturbance to reactor control was reduced, and the overall plant control system's stability was greatly improved as well.

An Analysis of Radiation Field Characteristics for Estimating the Extremity Dose in Nuclear Power Plants (원전 종사자의 말단선량평가를 위한 고피폭 접촉 방사선장 특성분석)

  • Kim, Hee-Geun;Kong, Tae-Young
    • Journal of Radiation Protection and Research
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    • v.34 no.4
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    • pp.176-183
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    • 2009
  • Maintenance on the water chamber of steam generator during outage in nuclear power plants (NPPs) has a likelihood of high radiation exposure to whole body of workers even short time period due to the high radiation exposure rates. In particular, it is expected that hands would receive the highest radiation exposure because of its contact with radiation materials. In this study, characteristic analysis of inhomogeneous radiation fields for contact operations was conducted using thermoluminescent dosimeter (TLD) readouts from the application tests of two-dosimeter algorithm to Korean NPPs in 2004. It is regarded that inhomogeneous radiation fields for contact operations in NPPs are dominated by high energy photons. In addition, field tests for workers who participated in maintenance on the steam generator during outage at Ulchin NPPs in 2009 and pressure tube replacement at Wolsong NPPs in 2009 were conducted to analyze radiation fields and to estimate the extremity dose. As a result, radiation fields were dominated by high energy photons.