• Title/Summary/Keyword: Repairable system

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Parameter estimation using GA with failure data under preventive maintenance (예방 정비가 실시된 고장 자료에서의 유전 알고리즘을 이용한 모수 추정)

  • 윤영원;정일한;김종운;신주환
    • Journal of Applied Reliability
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    • v.1 no.1
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    • pp.47-54
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    • 2001
  • This paper considers the parameter estimation problem of the failure intensity function and maintenance effect in a repairable system. We propose estimation procedures for repairable systems on which preventive maintenance is performed. The failure process is modeled by a proportional age reduction model [Brown, Mahoney and Sivazlian(1983)] which is useful to model the imperfect effect of preventive maintenance. When failure and maintenance (preventive) times are given, the maximum likelihood method is used to estimate the maintenance effect and the parameters of intensity function, simultaneously We obtain the maximum likelihood estimators using a genetic algorithm. A numerical example is also presented.

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A Cost Analysis Model of Minimal-Repairable Items in Free Replacement under the Periodic Maintenance Policy (정기보전제도에서 응급수리제품에 대한 무상수리 적용의 비용분석 모델)

  • 김재중;김원중;조남호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.89-98
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    • 1996
  • This paper is concerned with cost analysis model in free -replacement policy under the periodic maintenance policy The free-replacement policy with minimal repairable item is considered as follows; in a manufacturer's view point operating unit is periodically replaced, if a failure occurs between minimal repair and periodic maintenance time, unit is remained in a failure condition. Also unit undergoes minimal repair at failures in minimal-repair interval. Then total expected cost per unit time is calculated according to maintenance period Tin a viewpoint of consumer's. The expected costs are included repair cost and usage cost: operating, fixed, minimal repair and loss cost. Numerical example is shown in which failure time of item has beta distribution.

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Developing the Optimized Method of Reliability-Growth Target Setting for Complex and Repairable Products from Business View

  • So, Young-Kug;Jeon, Young-Rok;Ryu, Byeong-Jin
    • Journal of Applied Reliability
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    • v.15 no.4
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    • pp.248-255
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    • 2015
  • Purpose : The purpose of this research is to develop the optimized method and process in the reliability-growth target setting, especially for complex and repairable system (or products) such as vehicle and airplane, construction equipment. Method : A reliability-growth test plan specifies a scenario to achieve the planned reliability value (or reliability target). The major elements in test planning are reliability-growth starting time and reliability level at that time, reliability-growth rate and reliability-growth target. All of them except a reliability target can be referred to the previous development data and reference researches. The reliability target level is directly influencing to test period (or time) which is related to test and warranty cost together. There are a few researches about the reliability target setting method and but showing the limitations to consider the views of engineering, business and customer together. There is no research how to handle the target setting process in detail. Result : We develop the optimized method and systematic process in reliability target setting with considering such views. This research also establish the new concept as production capability which means company (or supplier) capability to product its products. Conclusion : In this research result, we apply the new method to a few projects and can set the reasonable test planning. The developing results is showing the good balance between the developing cost and warranty cost at market.

A Study on the Coatings for CP System in the Environment in which Thin Layer of Extremely Acidic Fluids are Formed

  • Chang, H.Y.;So, I.S.;Jin, T.F.;Kim, Y.S.;Yoo, Y.R.;Kang, M.S.
    • Corrosion Science and Technology
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    • v.5 no.1
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    • pp.5-14
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    • 2006
  • A lot of parts in FGD (Flue Gas Desulphurization) systems of fossil-fuel power plants show the environments in which are highly changeable and extremely acidic corrosive medium according to time and locations, e.g. in duct works, coolers and re-heaters etc.. These conditions are formed when system materials are immersed in fluid that flows on them or when exhausted gas is condensed into thin layered medium to contact materials of the system walls and roofs. The environments make troublesome corrosion and air pollution problems that are occurred from the leakage of the condensed solution. The frequent shut-down and repairing works of FGD systems also demand costs and low efficiencies of those facilities. In general, high corrosion resistant materials have been used to solve this problem. However, even the super alloys and Teflon linings sometimes have not been good enough to preventing corrosion. Further more, they are expensive and not easily repairable in short periods of operation stops. In this work, new technology that is effective, economical and easily repairable has proposed to solve the corrosion problems in FGD facilities. This technology contains cathodic protection, coatings and remote monitoring-controlling systems.

A Segmented Model with Upside-Down Bathtub Shaped Failure Intensity (Upside-Down 욕조 곡선 형태의 고장 강도를 가지는 세분화 모형)

  • Park, Woo-Jae;Kim, Sang-Boo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.1103-1110
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    • 2020
  • In this study, a segmented model with Upside-Down bathtub shaped failure intensity for a repairable system are proposed under the assumption that the occurrences of the failures of a repairable system follow the Non-Homogeneous Poisson Process. The proposed segmented model is the compound model of S-PLP and LIP (Segmented Power Law Process and Logistic Intensity Process), that fits the separate failure intensity functions on each segment of time interval. The maximum likelihood estimation is used for estimating the parameters of the S-PLP and LIP model. The case study of system A shows that the S-PLP and LIP model fits better than the other models when compared by AICc (Akaike Information Criterion corrected) and MSE (Mean Squared Error). And it also implies that the S-PLP and LIP model can be useful for explaining the failure intensities of similar systems.

Availabilities of Some Repairable Network System

  • Lee, Jung-Yeon;Kim, Jong-Woo;Lee, Eui-Yong
    • Proceedings of the Korean Statistical Society Conference
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    • 2002.11a
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    • pp.125-128
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    • 2002
  • In this paper, we define an availability of network, when the states of links are modeled by alternating renewal processes. The actual availabilities of some simple networks are obtained and compared to each other.

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Simulation-based Optimization of Multi-indenture and Multi-echelon Inventory Systems

  • Kim, Gui-Rae;Yun, Won-Young;Joung, Il-Han;Lee, Yu-Mi
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2006.11a
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    • pp.133-138
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    • 2006
  • The problem that we address is to determine the inventory stockage levels in a multi-echelon inventory system for repairable items in a multi-indenture system. We propose the simulation optimization approach to determine the stockage levels at each echelon, where a simulator for the underlying system is combined with an appropriate optimization tool, Genetic Algorithm (GA).

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Some Probability Distributions for a Multi-echelon Inventory System with Time-varying, stochastic Demands (시간에 따라 변하며 추계적 수요를 갖는 다단계 재고시스템의 확률 분포에 관한 연구)

  • 김지승
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.36
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    • pp.113-120
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    • 1995
  • Much of the past work regarding repairable item stockage has concentrated on the development of models and policies for systems in steady state. However, there are important situations in which the transient behavior is most important. A dramatic example of this is the potential dynamic behavior exhibited by demands and service in the deployment of an Air Force squadron at the onset of a conflict. The purpose of this paper is to derive some probability distributions necessary for providing an integrated approach for a multi-echelon inventory system with nonstationary demands and service rates.

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A Study on the Failure Definition for the MTBF Evaluation (MTBF 평가를 위한 고장정의 소고)

  • Kim, Cheol
    • IE interfaces
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    • v.1 no.2
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    • pp.67-74
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    • 1988
  • MTBF (Mean Time Between Failures) is one of the measures to express the reliability for a repairable system, especially for a military weapon system. But MTBF is meaningless without a clear definition of the system failures. In this paper we discuss two failure definitions, one is defined by US Army Training and Doctrine Command jointly with US Army Materiel Command and the other one is used to M1 Tank.

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Determining of an Optimal Spares Stocking Policy with Reliability Improvement

  • Jun Hong Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.56
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    • pp.1-8
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    • 2000
  • We present in this paper an optimal stocking policy for a repairable inventory system under reliability improvement. For this purpose we illustrate commercial flight lines with a large number of planes. This model is supported by a central repair facility. For modeling the nonstationary M/M/s system we implemented SIMAN for computing the time dependent number of units in the repair facility with any number of units. In this model we provide the required inventory level at each location. 1y month. for various levels of associated stock-out risk.

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