• Title/Summary/Keyword: Reliability-Centered Maintenance (RCM)

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A Study on Reliability Centered Maintenance of AGT Vehicle System (고무차륜 AGT 차량의 신뢰성 중심 유지보수(RCM)에 관한 연구)

  • 한석윤;하천수;이한민
    • Journal of the Korean Society for Railway
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    • v.7 no.3
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    • pp.271-277
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    • 2004
  • This paper is concerned with the reliability centered maintenance (RCM) of the Automated Guideway Transit (AGT) vehicle system. Korea Railroad Research Institute (KRRI) has developed the AGT vehicle system from 1999 to 2004. The provisions for a specific maintenance system including RAMS (reliability, availability, maintainability & safety) of AGT vehicle system is necessary for maintaining good operation conditions. RCM is a process used to determine what must be done to ensure that any system continues to do whatever its users want it to do in its present operating conditions. Therefore, we introduce RCM in details and describe how RCM should be applied to AGT vehicle system on Gyeong-San test line. Analyses to approach RCM to AGT vehicle system are demonstrated in the seven steps that contain each main task and detailed operating conditions.

A Study on the Application of RCM(Reliability Centered Maintenance) to KTX(Korea Train express) (고속철도차량(KTX) RCM 적용에 관한 연구)

  • Lim Byeong-Ok;Yoon Deok-Gyun
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.470-476
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    • 2005
  • RCM developed by American air industry in early 1960, its process is most realistic for some physical assets and it permits the system to maintain given function status through decision of demand about optimum maintenance. Therefore, many industries have selected RCM technique and have carried out RCM in order to solve many problems concerning maintenance management as improvement of reliability and availability of facilities, removal of hazard element about break down and retrenchment of maintenance cost. Through the execution of RCM, we can solve actual problems. And finally we will be able to develop more and more maintenance activities with RCM notion. In this study, we will consider the application of KTX-RCM which is set up with basic theory of RCM and constructed to improve vehicle safety, availability and regularity of KTX, linking with CMMS(Computerized Maintenance Management System).

A Study on the Effective RCM Application of Railway Vehicle (철도차량의 효과적 RCM 적용을 위한 연구)

  • Kim, Jong-Gurl;Kim, Hyung-Man;Song, Jung-Moo
    • Proceedings of the Safety Management and Science Conference
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    • 2010.04a
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    • pp.573-585
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    • 2010
  • 최근 철도차량은 안전성과 신뢰성 향상을 위해 점차 복잡하게 설계 제작되고, 품질에 대한 기대와 요구수준이 점차 높아짐에 따라 운영기관에서는 과학적이고 체계적인 예방 정비를 통한 안전성과 가용성 향상을 위해 노력하고 있다. 이러한 목적을 달성하기 위하여 여러 방안들이 연구되고 있으며, 대표적으로 신뢰성 기반 유지보수(RCM; Reliability Centered Maintenance)가 철도분야에 지속적으로 도입되고 있는 추세이다. 본 연구에서는 새로운 예방정비 기술로 대두되고 있는 RCM의 기본이론에 대한 고찰과 RCM의 일반적 실시 절차를 소개하고, RCM의 국제규격인 IEC 60300-3-11, NAVAIR 00-25-403, MIL-STD-2173을 비교 분석하여 이를 바탕으로 철도차량에 RCM 도입 시 효과적이고 적합한 절차 및 방안을 제시하고자 한다.

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Reliability management maintenance of Rolling stock and its activation plan (철도차량의 신뢰성관리 유지보수 활성화 방안)

  • Kang, Ki-Sok
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1650-1655
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    • 2010
  • This paper presents an activation plan for reliability centered maintenance (RCM) of rolling stock. The KTX is carrying out the maintenance in compliance with RCM. MKBSF, that is one of the reliability indices for KTX, is shown 183,483 km in 2009, whereas it is shown 68,986 km in 2004. It means that the reliability of KTX has been growing every year. It also is result of reliability management activities. KORAIL did not apply RCM until now about the conventional rolling stocks. But KORAIL decided that applies RCM system because of reliability management effect of KTX. In this study, we tried to know an activation plan for the reliability centered maintenance of the conventional rolling stocks.

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Reliability-Centered Maintenance Model for Maintenance of Electric Power Distribution System Equipment (배전계통 기기 유지보수를 위한 RCM 모델)

  • Moon, Jong-Fil;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.4
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    • pp.410-415
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    • 2009
  • With the implementation of electric power industry reform, the utilities are looking for effective ways to improve the economic efficiency. One area in particular, the equipment maintenance, is being scrutinized for reducing costs while keeping a reasonable level of the reliability in the overall system. Here the conventional RCM requires the tradeoff between the upfront maintenance costs and the potential costs of losing loads. In this paper we describe the issues related to applying so-called the "Reliability-centered Maintenance" (RCM) method in managing electric power distribution equipment. The RCM method is especially useful as it explicitly incorporates the cost-tradeoff of interest, i.e. the upfront maintenance costs and the potential interruption costs, in determining which equipment to be maintained and how often. In comparison, the "Time-based Maintenance" (TBM) method, the traditional method widely used, only takes the lifetime of equipment into consideration. In this paper, the modified Markov model for maintenance is developed. First, the existing Markov model for maintenance is explained and analyzed about transformer and circuit breaker, so on. Second, developed model is introduced and described. This model has two different points compared with existing model: TVFR and nonlinear customer interruption cost (CIC). That is, normal stage at the middle of bathtub curve has not CFR but the gradual increasing failure rate and the unit cost of CIC is increasing as the interruption time is increasing. The results of case studies represent the optimal maintenance interval to maintain the equipment with minimum costs. A numerical example is presented for illustration purposes.

A Study on Reliability Centered Maintenance (통합신뢰성 경영에서 보전에 중점을 둔 신뢰성에 관한 연구)

  • Kim, Hwan-Joong
    • Journal of Applied Reliability
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    • v.3 no.1
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    • pp.73-82
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    • 2003
  • Reliability Centered Maintenance(RCM) was initially developed for the commercial aviation industry in the late 1960s and now is equally applicable to a variety of equipment other than aircraft. RCM is a method for establishing a preventive maintenance program which will efficiently and effectively allow the achivement of the the required safety and availability levels of equipment and structures. RCM provides for the use of a decision logic tree to identify applicable and effective preventive maintenance requirements for equipment and structures according to the safety, maintenance requirements for equipment and structures according to the safety, operational and economic consequences of identifiable failures, and the degradation mechanism, reponsible for the those failures. The end result of working through the decision logic is a judgement as to the necessity of performing a maintenance task. In this paper, we provide guiding principles based on IEC 60300-3-11 for RCM analysis methods and operational method of structure and equipment.

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A Study on Reliability Centered Rolling Stock Maintenance Methods (철도차량 신뢰성기반유지보수 방안 연구)

  • Yu, Yang-Ha;Lee, Nak-Young
    • Journal of the Korean Society for Railway
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    • v.16 no.3
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    • pp.183-188
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    • 2013
  • The purpose of maintaining rolling stock is to perform train service without failure during operation. It is not possible to prevent failure, however, by using periodic preventive maintenance methods, because new rolling stock is made from many electric components and requires the application of IT skills. RAMS (Reliability, Availability, Maintainability, Safety) methods have consequently been applied to new manufactured rolling stock in KORAIL since implementation of the KTX. With this approach it is possible to verify the reliability at the operating stage, and RCM (Reliability Centered Maintenance) methods for maintenance have been applied to manufactured rolling stock since the beginning of KTX service. A RCRM (Reliability Centered Rolling-stocks Maintenance) system suitable for the characteristics of rolling stock and operational factors is introduced in this paper.

Application of Reliability Centered Maintenance for Waterworks after Constructing CMMS (Computerized Maintenance Management System) (유지관리업무 시스템(CMMS) 구축에 따른 수력발전 및 수도설비를 위한 신뢰도 기반 유지보수(RCM) 적용)

  • Lee, Sung-Hoon;Lee, Jong-Bum;Kim, Jeong-Rak
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.424-425
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    • 2008
  • This paper presents application of RCM(Reliability Centered Maintenance) in waterworks system. The reliability-based probability model for predicting the failure probability is established and FTA(Fault Tree Analysis) is proposed to considering RCM. To calculate failure probability, Weibull distribution is usually used due to age related reliability. FTA is an engineering analysis which is using logic symbols. The real historical data of CMMS(Computerized Maintenance Management System) make full use of case study for waterworks system. Consequently, the RCM would be likely to permit utilities to reduce overall costs in maintenance and improve the total benefit.

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Development of RCM Framework for Implementation on Safety Systems of Nuclear Power Plant

  • Kim, Tae-Woon;Brijendra Singh;Park, Chang K.;Chang, Tae-Whee;Song, Jin-Bae
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.631-636
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    • 1996
  • This paper presents a Reliability Centered Maintenance (RCM) framework for implementation on safety system of nuclear power plant (NPP). RCM is a systematic methodology to optimize the surveillance and maintenance tasks for critical components which provides efficiently and effectively reliability of system and safety of plant. Maintenance of the safety systems is essential for its safe and reliable operation. Reliability Centered Maintenance at NPP is the program which assure that plant system remains within original design criteria and that is not adversely affected during the plant life time. Aim of this paper is to provide the RCM framework to implement it on safety systems. RCM framework is described in four major steps.

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Development and Application of RCM Process for the Optimized Maintenance of Railway Vehicle (철도차량의 유지관리 최적화를 위한 RCM 프로세스 개발 및 적용)

  • Shin, Kun Young;Lee, Hi Sung
    • Journal of Energy Engineering
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    • v.24 no.1
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    • pp.10-16
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    • 2015
  • Recently, RCM(reliability centered maintenance) process is introduced and applied for the planning and implementing efficient and effective maintenance system in terms of optimal rolling stock maintenance. Particularly, cost-time benefits analysis associated with the implementation of RCM for rolling stock maintenance is necessary and required for railway operator in advance. The RCM process was primarily starting from military, airplane and nuclear industries and is now adapted in railway industry for local railway operators. This paper focuses on suggesting the way of connecting the RCM process with railway maintenance activities in the railway operation field. Thus, in order to introduce and establish reliability activities, it needs to review and evaluate the maintenance environment in the organizational point of view. Based on these reviews and evaluations, various maintenance methodologies are reviewed for customizing local railway field situations and establish specific process in the application of major systems on the reliability technology. In this paper, the railway RCM process is proposed for the establishment and construction of the systematic and optimal maintenance system.