• Title/Summary/Keyword: Reliability-Centered Maintenance

Search Result 105, Processing Time 0.026 seconds

Development and Application of RCM Process for the Optimized Maintenance of Railway Vehicle (철도차량의 유지관리 최적화를 위한 RCM 프로세스 개발 및 적용)

  • Shin, Kun Young;Lee, Hi Sung
    • Journal of Energy Engineering
    • /
    • v.24 no.1
    • /
    • pp.10-16
    • /
    • 2015
  • Recently, RCM(reliability centered maintenance) process is introduced and applied for the planning and implementing efficient and effective maintenance system in terms of optimal rolling stock maintenance. Particularly, cost-time benefits analysis associated with the implementation of RCM for rolling stock maintenance is necessary and required for railway operator in advance. The RCM process was primarily starting from military, airplane and nuclear industries and is now adapted in railway industry for local railway operators. This paper focuses on suggesting the way of connecting the RCM process with railway maintenance activities in the railway operation field. Thus, in order to introduce and establish reliability activities, it needs to review and evaluate the maintenance environment in the organizational point of view. Based on these reviews and evaluations, various maintenance methodologies are reviewed for customizing local railway field situations and establish specific process in the application of major systems on the reliability technology. In this paper, the railway RCM process is proposed for the establishment and construction of the systematic and optimal maintenance system.

A Study for the KTX Reliability by MKBSF calculation (KTX차량 MKBSF산출을 통한 신뢰성 연구)

  • Yu Yang-Ha;Lee Hee-Sung;Seo Seung-Il
    • Proceedings of the KSR Conference
    • /
    • 2004.10a
    • /
    • pp.328-333
    • /
    • 2004
  • With the introduction of KTX, in my view it is necessary to secure the reliability of high-speed trains, make them stabilized at the earliest moment possible, and completely digest them as our own system for the purpose of being second to none in the area of railroad business. I am going to study in this thesis through analysis of train failures by help of MKBSF calculation, breaking from the convention in maintaining the high-speed trains, in order to establish and apply the computerized system called as RCM (Reliability Centered Maintenance), foster manpower in charge of the reliability maintenance, and realize the scientific and efficient maintenance covering the whole field of maintenance. Depending on how efficiently and scientifically we can perform the maintenance activities, we will be able to not only reduce the maintenance cost but also ensure the railroad security, and as a natural consequence improve the railroad image much better.

  • PDF

Hardware-Oriented Reliability Centered Maintenance for the Diesel Generators of Wolsong Unit 1

  • Bae, Sang-Min;Park, Jin-Hee;Kim, Tae-Woon;Lee, Yoon-Kee;Song, Jin-Bae
    • Proceedings of the Korean Nuclear Society Conference
    • /
    • 1997.05a
    • /
    • pp.587-591
    • /
    • 1997
  • The DGs (Diesel Generators) in NPP (Nuclear Power Plant) has been used for the emergency electric power source to shut down the nuclear reactor safely in case of station blackout. The RCM (Reliability Centered Maintenance) has been applied to DGs for increasing the safety of NPP. The structured defects of DG were not remedied by the improvement of maintenance method. As the first stage of RCM, to find the structured defects, its failure modes were searched and analyzed through the ten year maintenance information. The structured defects such as the air compressor, the lubricating oil pressure, and the insufficient load were the root causes of main failures. The air reservoir reinstallation, the lubricating oil tube modification, the load bank installation, and the qualitative instrumentation were the solutions for the hardware oriented RCM of DGs. There remains the software oriented RCM such as the rejection of useless maintenance, the preventive maintenance, the database of maintenance information, and the predictive maintenance.

  • PDF

Building TRMS S/W based on Reliability Centered Maintenance (신뢰성 기반의 유지보수를 위한 TRMS S/W개발)

  • Ahn, E.J.;Lee, K.S.;Lee, K.S.;Kim, S.O.;Yoo, D.Y.;Kim, C.H.;Yoon, H.S.;Lee, I.H.;Oh, S.H.
    • Journal of the Korean Society for Railway
    • /
    • v.13 no.2
    • /
    • pp.159-165
    • /
    • 2010
  • In this paper the TRMS (Tilting Rolling-stock Maintenance System) that applies the concept of RAM (Reliability, Availability, and Maintainability) and RCM (Reliability Centered Maintenance) to Preventive and Corrective Maintenance Policy for TTX (Tilting Train Express) will be discussed. We will briefly introduce the RCM concepts and discus show these concepts and procedures are implemented in the TRMS S/W. In the TRMS S/W there are four modules, System and Operations Information Module, FMECA(Failure Modes, Effects, and Criticality Analysis)module, RAM Information Module, and RCM Analysis Module. The System and Operations Information Module provides the user interface for collection of systems and operations related data and the FMECA module provides a groundwork for the RCM analysis. The algorithms to calculate the reliability and failure rate for Weibull distribution and formulae to calculate the task intervals and task costs are proposed in the RAM and RCM Analysis Module respectively. There is a good possibility of applying RCM to other rolling stock maintenance systems if the benefit that RCM can brings to the maintenance world is fully recognized.

A Development of a Power Facility Management System using Reliability-centered Maintenance Technology (신뢰성 공학 기반 설비관리 시스템 개발)

  • Kim, Hong-Seok;Kim, Sung-Sik;Choi, In-Sun;Choi, Young-Jun;Hong, Jung-Ki
    • Proceedings of the KIEE Conference
    • /
    • 2007.07a
    • /
    • pp.717-718
    • /
    • 2007
  • RCM(Reliability-centered Maintenance)은 Maintenance라는 사전적인 정의(사용자가 요구하는 설비의 기능을 지속적으로 유지)를 만족시키기 위하여 나온 절차로써 유지 보수하고자 하는 기기에 대하여 시스템의 신뢰도와 안정성 및 경제적 측면을 고려하여 적용이 가능하고 효율적인 유지보수 방법을 논리적으로 선택하는 기법이다. 본 논문에서는 전력 설비의 효율적인 유지보수 및 수명 평가를 위해 RCM의 설비 보전 방식에 대한 이론적 고찰과 신뢰성 공학을 기반으로 개발된 설비관리 시스템에 대하여 기술한다.

  • PDF

A Study on RCM Application Focused on the Urban Railway (도시철도 중심의 RCM 적용에 관한 연구)

  • Shin, Kook-Ho;Oh, Ahn-Sup;Shin, Kun-Young;Hwang, Hong-Hwan;Seo, Seog-Chul
    • Proceedings of the KSR Conference
    • /
    • 2011.10a
    • /
    • pp.38-46
    • /
    • 2011
  • Recently railway operators are doing a lot of researches and studies in order to apply reliability technologies to their maintenance tasks. The maintenance in the aviation and the munitions industry has been developed enough to be benchmarked with the high quality reliability technologies; however, railway industry is still situated in a rudimentary stage with insufficient & limited data. 5678 Seoul Metropolitan Rapid Transit Corporation, which has 17 year experience of the EMU maintenance and system development, has made a constant effort for appling RCM (Reliability Centered Maintenance) to the maintenance for a few years. In this connection, the case study is to be introduced. This paper is based on 'RCM Gateway to World Class Maintenance' by Anthony M. Smith". The reliability technology are applied to the specific EMU and its system by 7 stages; accordingly, applying SMRT's maintenance experience, a unique standard for FMEA(failure mode effect analysis) & LTA(logical tree analysis) is established. Moreover, for reasonable and effective preventive maintenance tasks, the case considering an analysis of failure effects is selected in the final step 7. SMRT will develop reliability technologies through the application of the results to all the EMU systems.

  • PDF

A Study for Maintenance Period Extension based on Reliability of Korea Trainer (국산훈련기 신뢰성기반 정비주기 연장방안 연구)

  • Jo, Intak;Park, Jong Hun
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.43 no.4
    • /
    • pp.123-132
    • /
    • 2020
  • Currently, there are two types of trainer in Korea : basic and advanced. Both models have been in operation for more than 10 years, and compared to the early stage of operation, reliability has gradually improved and failure rates have also entered a trend of stabilization. Therefore, it is necessary to extend the maintenance period considering economic feasibility. This study investigates the three maintenance period calculation methods: NAVAIR 00-25-403 [17], DOD, U.S. [4], CERL and US Army [3], with intention to extend the maintenance period of the trainer from current 200 hours to 400 hours. In addition, the maintenance period was calculated by the three methods with actual operational data. Common standards and procedures were established to apply operational data to the existing maintenance period calculation methods, the required reliability indicators were derived, and the maintenance periods was calculated based on the results, additionally, a review on the field applicability of the three maintenance cycles was conducted. An on-site interviews were conducted with the calculation results, and 11 out of the 15 items were expected to be extended by 400 hours. It was suggested that the remaining 4 items could be extended to 400 hours by supplementing the inspection method through additional analysis such as functional analysis, inspection content verification, and site connection.

A Comparison of Reliability Growth Assessment Models Centered on MIL-HDBK-189C (MIL-HDBK-189C의 신뢰성성장 평가 모델의 비교)

  • Kim, Myung Soo;Chung, Jae Woo;Lee, Jong Sin
    • Journal of Applied Reliability
    • /
    • v.13 no.3
    • /
    • pp.217-227
    • /
    • 2013
  • Reliability growth is defined as the positive improvement in a reliability parameter over a period of time due to implementation of corrective actions to system design, operation or maintenance procedures, or the associated manufacturing process. In recent, the importance of reliability growth management has emerged in the military authority and industries. For effective application of reliability growth models, it is necessary to understand their characteristics and differences. This paper presents the concepts of reliability growth management and compares the features of reliability tracking and projection models centered on MIL-HDBK-189C for selecting the appropriate model for an one-shot system under development.