• Proceedings of the KSR Conference
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• 2008.11b
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• pp.928-934
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• 2008

Resently, Fiber Reinforced Concrete is used for not only preventing crack of concrete but also reinforcing general methods. Steel Fiber and PP(poly-propylene) Fiber are usually used as fiber reinforced materials. However, using these materials for shotcrete on Railway tunnel can cause some problems such as damage of pressure hose and shotcrete rebound. In addition, Steel fiber is an expensive material and it can cause safety problems during applying to shotcrete. PP Fiber can cause a problem in fiber balling during applying to shotcrete railway tunnel construction. A purpose of the research is applying a development of PET(Poly Etylene Terephtalate) fiber by recycling pet bottles to the shotcrete tunnel exposed to explosion spalling. To investigate the reinforcement effect of the PET fiber, some basic tests are accomplished to physical properties and explosion spalling by fire. As a result of the tests, a concrete mixing the PET fiber has stronger resistance effect in the explosion spalling by high temperature than another strong fiber concrete does, and that the former concrete is also equal or more effective on the result of the above tests to physical properties like compression and strain than the latter one is demonstrated.

• Proceedings of the KSR Conference
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• 2004.10a
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• pp.1162-1167
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• 2004

From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Owing to the results of many researches, the practical problems of shotcrete has been improved for a last decade. However, the excess amount of rebound still remains one of the critical problems in shotcrete technology. In order to improve for this rebound problem, recently developed cement mineral accelerator has been successfully applied to several NATM tunnels in Korea. An experimental investigation was carried out in order to verify the rebound characteristics of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with powder types cement mineral accelerator. Mortar setting test, SEM analysis, bonding test under spring water condition and rebound test were conducted. From the result, wet-mix SFRS with cement mineral acelerator exhibited excellent bonding characteristics even spring water condition and less rebound ratio compared to the conventional liquid accelerator.

• Journal of Korean Tunnelling and Underground Space Association
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• v.4 no.1
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• pp.45-55
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• 2002

From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as one of the standard tunnelling methods in Korea. Approximately 10 years ago, wet-mix shotcrete with sodium silicate (waterglass) accelerator was introduced and widely used to tunnel lining and underground support. However, this accelerator had some disadvantages due to the decrease of long-term strength compared to plain concrete (without accelerator) and low quality of the hardened shotcrete. In order to compensate for these disadvantages, recently developed alkali-free accelerator has been successfully demonstrated in numerous projects and applications as a new material to make tunnels more durable and safer. An experimental investigation was carried out in order to verify the strength behavior of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with alkali-free accelerator. Compressive strength, flexural strength, and flexural toughness were measured by testing specimens extracted from the shotcrete panels. From the results, wet-mix SFRS with alkali-free accelerator exhibited excellent strength improvement compared to the conventional shotcrete accelerator.

• Journal of the Korean Recycled Construction Resources Institute
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• v.8 no.1
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• pp.72-78
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• 2020

The present study developed shotcrete for fiber-net integrated tunnel support system, which consists of fiber-net support materials including netlike fiber and shotcrete and integration technology between support materials. In addition, in order to evaluate the field applicability of the developed tunnel support system and compare with the performance of steel fiber reinforced shotcrete, mock -up test was conducted on the mock -up structure. The test results show that in the case of shotcrete containing coarse aggregate(S20A5RP10-C), the excessive rebound rate occurred as the secondary shotcrete was dropped during construction due to the degradation in bond performance with fiber-net. Also, in the case of steel fiber reinforced shotcrete, the amount of cast shotcrete fell short of target value due to the fiber ball and the degradation of pumpability. On the other hand, the amount of cast mortar shotcrete(S20A5RP10-M) and the installation position of fiber-net were almost close to the target values, and the lower rebound rate occurred compared to the steel fiber reinforced shotcrete.

• Proceedings of the Korea Concrete Institute Conference
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• 2002.10a
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• pp.695-702
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• 2002

Shotcrete (or Sprayed concrete) has been used as an important support material in New Austrian Tunnelling Method (NATM). Since the mid of 1990, permanent shotcrete tunnel linings such as Single-shell, NMT (Norwegian Method of Tunnelling) has been constructed in many countries for reducing the construction time and lowing construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of permanent shotcrcte linings, high performance shotcrete providing high strength, high durability, better pumpability has to be developed in advance as an integral component. This paper presents the Ideas and first experimental attempts to increase early strength and bond strength of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) in sump water condition. In order to increase early strength, a new approach using high-early strength cement with liquid alkali-free accelerator has been investigated From the results, wet-mix SFRS with high-early strength cement and alkali-free accelerator exhibited excellent early strength improvement compared to the ordinary portland content and good bond strength even under sump water condition.

• Proceedings of the Korea Concrete Institute Conference
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• 2001.11a
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• pp.341-344
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• 2001

Fiber reinforced shotcrete(FRS) is widely used in tunnel linings, which strengthen the rock surface and reduce the loosening of the rock strata. The advantages of FRS in tunnel linings are the unsusceptibility to crack, the benefit of shotcrete strength, and the superiority of toughness. In this study, the several evaluation methods of FRS toughness were investgated experimentally, which included the ASTM beam test, EFNARC square panel test and RTA round panel test. Especially, it was examined that the round panel test could fulfill the toughness evaluation of FRS.

• Proceedings of the Korea Concrete Institute Conference
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• 2003.05a
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• pp.373-378
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• 2003

The cement-based composites have relatively low tensile strength and toughness. The fiber addition is one of the most important ways of increasing the toughness of concrete. The steel fibers have been used conventionally in the shotcrete of tunnel lining. Recently, the structural synthetic fibers were developed and used frequently in some actual tunnel shotcreting in foreign countries. Now types of synthetic fibers have been developed in this study. The purpose of this study is to explore the strength and toughness characteristic of the concrete reinforced with synthetic fibers developed in this study. The result were compared with those of steel fiber reinforced concrete. It is seen that the performance of synthetic fiber reinforced concrete is good as much as that of steel fiber reinforced concrete, while the synthetic fibers have advantages in corrsion resistance and economy.

• Magazine of the Korea Concrete Institute
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• v.10 no.4
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• pp.125-133
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• 1998

In this study, an experiment in the field was performed to analyze the influence of steel fiber and silica fume on the rebound ratios of shotcrete. The experimental parameters which are the reinforcing methods(steel fiber, wire mesh), steel fiber contents(0.0%, 0.5%. 0.75%, 1.0%), silica fume contents(0.0%, 10.0%), and the three placing parts(side wall, shoulder, crown) were chosun. According to the results for the side wall in this test, the larger the fiber contents are in case of steel fiber reinforced shotcrete, the less the rebound ratios are within the range of 20~35%, compared to the wire mesh reinforced shotcrte. And also, the reduced rebound ratios were vary larger in using steel fiber reinforced shotcrete with silica fume content of 10%, and these results are true of the shoulder and the crown, respectively. In addition, the four-stage phenomenon for the rebound of the SFRS were estimated in the view of the co-action between steel fiber and coarse aggregate based upon the existing two-stage analysis method.

• Tunnel and Underground Space
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• v.18 no.2
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• pp.107-117
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• 2008

In this study, the failure and deformation characteristics of steel fiber reinforced shotcrete (SFRS) which is a primary tunnel support was investigated to find out ground-support mutual behavior. To this end, a mock-up of a tunnel was made and experimented with the conditions of lateral earth pressure coefficient 0.5 and 1.0. During the tests, 11 hydraulic cylinders were used for loading. for better simulation of the lateral earth pressure effect, these cylinders were controlled separately by two groups; crown and side wall. Meanwhile, the deformation of shotcrete was measured by 11 LVDTs. Backfill material was also used fur better load transfer from hydraulic cylinders to shotcrete. For the validation of the mock-up test results, 3D numerical analysis is carried out. To do numerical analysis under the same condition as a mock-up test, the load history curve which was obtained during the test was tried to be simulated using an individual FISH routine in the numerical analysis.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.673-676
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• 2006

Steel FibreReinforced Shotcrete(SFRS) is one of the main tunnel support along with the rock bolt during the excavation and after the completion of the tunnel. In the standard qualification of the SFRS defined by Korea Highway Corporation, 28 day core specimen has to meet the compressive strength of 19.6 MPa and over 90 % fibre contents. Furthermore, for the 28 days brick shaped specimen made by shooting, flexural strength should be over 4.4 MPa and flexural toughness ratio which can be calculated from flexural toughness factor has to meet more than 68% of flexural strength. In shotcrete, accelerating agent is added for the rapid strength development. Silicate and aluminate type agents are known to develop shotcrete strength rapidly, however, has such problem to degrade the middle and long term strength. Hence, using poly carboxylic super plasticizer, it was aimed to enhance the quality of the shotcrete with the lower water-cement ratio and the same level of workability. The present paper shows the part of the field test result and its analysis.