• Title/Summary/Keyword: Reinforced shotcrete

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A Study on the Reasonable Application Method of Steel Fiber Reinforced Shotcrete in NATM Tunnel (NATM 터널에서 합리적인 강섬유보강 숏크리트 적용방안에 관한 연구)

  • Seok, Chongken;Ahn, Taebong
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.9
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    • pp.19-28
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    • 2014
  • Recently, the proportion of long tunnel has increased for efficient use of land due to limited land area, driving convenience and high speed. RMR and Q-System of empirical methods has been mainly used for tunnel support design in domestic. Although shotcrete is the key to NATM tunnel, the related studies are insufficient. So, steel fiber reinforced shotcrete is applied to II~V grade rocks on domestic and foreign applications. And same amount of shotcrete is equally applied to tunnel roof and wall regardless of the applied rock load. Shotcrete is applied excessively rather than the original proposed value of RMR and Q-System. Thus, this study is to reevaluate the application part of plain shotcrete and steel fiber reinforced shotcrete of tunnel in Daebo granite, and to propose the reasonable application method of steel fiber reinforced shotcrete. Field test and numerical back analysis using measurements were performed to verify stability. According to results, if RMR values are the upper class in the III grade, it can be designed in accordance with upper grade. In addition, if rock condition is good as a mountain tunnel in Daebo granite, it can be applied for plain shotcrete to III grade rocks because there is also no stability problems. And although steel fiber reinforced shotcrete is applied only crown of the tunnel in IV grade rocks, it is possible to secure stability for falling rock by key-block.

The Non-Destructive and Non-Contact Test Using Infrared Thermal Technique on Reinforced Slopes by Shotcrete (적외선 열화상에 의한 숏크리트 보강사면의 비접촉 비파괴 시험)

  • Lee, Jong-Young;Shin, Chang-Gun;Chang, Buhm-Soo;Son, Jong-Chul
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.622-628
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    • 2004
  • In general, Reinforced Slopes by Shotcrete are difficult to inspect because of stiff Slope and highly Working Area. So the Inspection Techniques are needed by the Non-contact and Non-destructive. On this Study, Appling the safety method to finding the weak zones(cavity area, dampness area, etc.) by using the Infrared Thermal Technique That is detecting the Detail Thermal Difference on the Surface of Reinforced Slopes by Shotcrete.

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Evaluation of Support Performance of Fiber-Net Integrated Shotcrete in Tunnel Support System (숏크리트용 섬유 그물망 일체형 터널 지보시스템의 지보 성능 평가)

  • Kim, Jiyoung;Choi, Seongcheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.545-552
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    • 2020
  • This study evaluated the support performance of fiber-net integrated shotcrete in tunnel support system developed for the purpose of improving constructability and stability while fully performing its mechanical performance as a tunnel support materials by four-point bending test, two-dimensional numerical analysis, and cross-sectional analysis. As a result of evaluating the flexural performance through a four-point bending test, in the case of fiber-net reinforced shotcrete, the tensile performance of fiber-net resulted in a continuous increase in load after crack occurrence, unlike steel fiber reinforced shotcrete. Also, the results of the tunnel cross-sectional structure analysis for ground conditions and the cross-sectional analysis of fiber-net and steel fiber reinforced shotcrete showed that sufficient support performance can be exhibited even if the thickness of fiber-net reinforced shotcrete was reduced compared to the previous one. Additionally, through these results, the support pattern of fiber-net integrated shotcrete in tunnel support system, which can be applied efficiently to the construction sections requiring higher stability among the rock mass class III, was proposed.

Mechanical Properties and Economic Evaluation of Steel Fiber Reinforced Shotcrete (강섬유보강숏크리트의 역학적 특성 및 경제성 평가)

  • 손영현;박우진
    • Journal of the Korean Society of Safety
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    • v.13 no.2
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    • pp.122-129
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    • 1998
  • A field experiment was performed to analyze the properties of SFRS(steel fiber reinforced shotcrete) against WMRS(wire mesh reinforced shotcrete) with some experimental parameters. The parameters were reinforcing methods(steel fiber and wire mesh), steel fiber contents(0.5%, 0.75%, and 1.0%), silica fume contents(0.0% and 10.0%), spraying thicknesses of layer(10㎝, 8㎝, and 6㎝), and spraying parts(side wall, shoulder, and crown). According to the analyzed results, the mechanical properties of SFRS such as compressive strength, flexural strength, and load-carrying capacity after cracks were improved. And the economic evaluation was also performed on the basis of the required thickness of the layer and other researcher's results for rebound ratios. From the results of this tests, it is found that the traditional WMRS may be substituted by the SFRS in the viewpoint of the economic evaluation as well as the mechanical properties. In additions, the silica fume, even if it is very expensive, can significantly improve the mechanical properties of the shotcrete regardless of mixing with or without the steel fiber.

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A Study on the construction method of reinforced shotcrete using structural synthetic fiber (터널 지보특성 개선을 위한 보강함성섬유 숏크리트공법 연구)

  • Han, Il-Yeong;Kim, Bang-Lae;Won, Jong-Pil
    • 한국터널공학회:학술대회논문집
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    • 2005.04a
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    • pp.259-261
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    • 2005
  • The needs of improving the performance of wet shotcrete has become one of the most important issues in the tunnel field. The aim of this paper is to research the construction method of reinforced shotcrete using structural polymer fiber which exhibits a high quality in toughness and durability for the support of tunnel.

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Effect of Steel-fiber Distribution on Flexural Strength and Toughness of Shotcrete-mimicked Concrete Specimen (숏크리트 모사 콘크리트 공시체에 혼합된 강섬유의 분산도가 휨강도 및 인성에 미치는 영향)

  • Park, Sung-Sik;Kim, Sang-Jung
    • Journal of the Korean Geotechnical Society
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    • v.29 no.6
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    • pp.53-62
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    • 2013
  • A 5-20 cm thick shocrete has been routinely constructed for NATM tunneling method to stabilize and confine the excavated rock of tunnel construction site. A $40kg/m^3$ of steel fibers are usually mixed into such shotcrete but these steel fibers may not be evenly distributed depending on shotcrete machines, mixing ratios and excavated rock conditions. In this study, square column shotcrete-mimicked concrete specimens of $15cm{\times}15cm{\times}55cm$ were prepared with 5 equal layers and 5 or 20% cement ratio. The specimens were prepared with different reinforced-patterns: non-reinforced, middle layer-reinforced, 1, 3, and 5 layers-reinforced, or all layers reinforced. The specimens were air-cured for 7 days and tested for flexural strength. The influence of steel-fiber distribution on flexural strength and toughness of shotcrete-mimicked concrete specimens was investigated. In the case of a specimen with cement ratio of 20%, a flexural strength increased as a number of fiber-reinforced layer increased. The flexural strength of one-layer reinforced specimen showed 20% less than that of evenly fiber-distributed specimen. On the other hand, a specimen with cement ratio of 5% decreased as the number of fiber-reinforced layers increased. A toughness index increased as the number of fiber-reinforced layers increased, regardless of cement ratios. The toughness index of evenly fiber-distributed specimen showed 2-3 times as large as that of one-layer reinforced specimen.

A Numerical Study on the Behavior of Shotcrete Reinforced by Various Steel Supports (강재로 보강된 숏크리트 거동의 수치해석적 연구)

  • Lee, Sang-Don;Park, Yeon-Jun;Lim, Doo-Chul;Son, Jeong-Hun;You, Kwang-Ho;Kim, Su-Man
    • Tunnel and Underground Space
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    • v.18 no.3
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    • pp.226-238
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    • 2008
  • The steel ribs which are used to enhance the supporting capability of the shotcrete are estimated to be very effective, but their characteristics depending on the types of steel support are not well understood enough to be considered in the design stage. This paper describes the behavior of the shotcrete reinforced by various types of steel supports. Through flexural toughness test, major strength parameters such as flexural tensile strength, equivalent flexural tensile strength and residual tensile strength were obtained and used in the numerical analyses. Test results show that steel rebar was not as dependable as H-beam or lattice girder but close examination of the test results revealed that the specimen was failed in shear because of the shorter span than desired. Therefore tests on the properly dimensioned specimens are necessary for valid evaluation of the steel rebar reinforced shotcrete. In the first set of numerical stability analyses, shotcrete and steel supports were modelled separately. Then compared with the second set of analyses in which shotcrete and steel supports were regarded as a composite material. The two results coincided reasonably and this equivalent model turned out to be useful.

Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Lining(I : Application of New Type Accelerator for High Strength Shotcrete) (Permanent Shotcrete Tunnel Lining 구축을 위한 고성능 숏크리트 개발( I : 고강도 숏크리트 개발을 위한 새로운 급결제 적용))

  • 박해균;이명섭;김재권;안병제
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.1023-1030
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    • 2002
  • From the early 1980s, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Approximately 10 years ago, wet-mix shotcrete with sodium silicate accelerator (waterglass) was introduced and widely used to tunnel lining and underground support. However, this accelerator had some disadvantages due to the decrease of long-term strength compared to plain concrete (without accelerator) and low quality of the hardened shotcrete. In order to compensate for these disadvantages, recently developed alkali-free accelerator has been successfully demonstrated in numerous projects and applications as a new material to make tunnels more durable and safer. An experimental investigation was carried out in order to verify the strength behavior of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with alkali-free accelerator. Compressive strength, flexural strength and equivalent flexural strength were measured by testing specimens extracted from the shotcrete panels. From the results, wet-mix SFRS with alkali-free accelerator exhibited excellent strength improvement compared to the conventional shotcrete accelerator.

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Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Linings (III) (Field Test of Wet-mixed Shotcrete with Powder Types Cement Mineral Accelerator) (Permanent Shotcrete Tunnel Linings 구축을 위한 고성능 숏크리트 개발(III)(시멘트 광물계 분말형 급결제를 사용한 습식숏크리트 현장시험시공))

  • 박해균;이명섭;김재권;김용하
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.609-617
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    • 2003
  • The use of Shotcrete(Sprayed concrete) for the support of underground excavations was pioneered by the Civil engineering industry. Permanent shotcrete tunnel linings such as Single-shell, NMT(Norwegian Method of Tunnelling) have been constructed in many countries for reducing construction time and lowering construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of Permanent Shotcrete Linings, high performance shotcrete having high strength, high durability, better pumpability has to be developed in advance. This paper presents the ideas and the first field test results of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) with powder types cement mineral accelerator. From the results, wet-mix SFRS with powdered accelerator exhibited good early strength improvement and less rebound ratio compared to the ordinary accelerator.

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