• Title/Summary/Keyword: Reheating process

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The effect of the size of the Si on mechanical properties of large suspension part in thixoforming process (Thixoforming 공정에서 Si의 크기가 대형 suspension 부품의 기계적 성질에 미치는 영향)

  • 신현기;서판기;박계주;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.808-811
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    • 2002
  • In thixoforming process, the size of Si particles is changed by many parameters of forming. Especially, reheating and heat treatment are very important parameters. It was found that the mechanical properties was significantly improved by the thixoforming process. In this study, to investigate the relation between the mechanical properties and Si particles, the experiment of semi-solid die casting has been performed. Large suspension part with A356 alloy was fabricated with controlled ram speed. The effect of the size and shape of silicon particles on microstructure of tensile test has been investigated.

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Effect of Induction Heating Conditions on Globular Microstructure of Al-7%Si-0.3%Mg Alloy for Thixoforming (Thixoforming을 위한 Al-7%Si-0.3%Mg 합금의 유도 가열 조건이 구상화 조직에 미치는 영향)

  • Jung, Hong-Kyu;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.18 no.5
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    • pp.450-461
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    • 1998
  • The optimal reheating conditions to apply the thixoforging and semi-solid die casting process were investigated by changing the reheating time, the holding time, the reheating temperatures, the capacity of the induction heating system, and the adiabatic material size. In the case of solid fraction fs=50% (for semi-solid die casting), the microstructure of SSM (specimen size:$d76{\times}l90$) at the condition of the first elevating time of 4 min, holding time of 1 min and holding temperature of $350^{\circ}C$, the second elevating time of 3 min, holding time of 3 min and holding temperature of $575^{\circ}C$, the third elevating time of 1 min, holding time of 2 min and holding temperature of $584^{\circ}C$, capacity of Q=8.398KW is obtained with globular microstructure and finest. In addition, in the case of solid fraction fs=55% (for thixoforging), the SSM (specimen size:$d76{\times}l90$) at the condition of the first elevating time of 4 min, holding time of 1 min and holding temperature of $350^{\circ}C$, the second elevating time of 3 min, holding time of 3 min and holding temperature of $570^{\circ}C$, the third elevating time of 1 min, holding time of 2 min and holding temperature of $576^{\circ}C$, capacity of Q=12.04KW is obtained with the finest globular microstructure. We saw that the most important factor in a three-step reheating process is the final holding time.

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Evaluation of C(t)-integral for inner cracks of steel slab during reheating process (강재의 재가열공정시 내부 균열에 대한 C(t)-적분의 평가)

  • Lee, Kang-Yong;Kim, Jong-Sung;Lee, Hyo-Jin;Park, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.695-703
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    • 1998
  • The crack problem of continuous casting slab due to the thermal stresses during the reheating process is analyzed using FEM. In this study, the C(t)-integral is calculated. As a result, the values of the C(t)-integral decrease by increasing the initial temperature of the slab and decreasing total heat flux. And those decrease by decreasing the heat flux of pre-heating zone and increasing the heat flux of heating zone.

Fabrication of Particulates Reinforced Metal Matrix Composites by Electro-Magnetic Stirring and Reheating Process for Thixoforming (전자기식 교반법을 이용한 입자강화형 금속복합재료의 제조 및 Thixoforming을 위한 재가열 공정)

  • 임해정;강충길;조형호
    • Transactions of Materials Processing
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    • v.9 no.5
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    • pp.494-503
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    • 2000
  • The electro-magnetic stirring and mechanical process were applied to fabricate particulate metal matrix composites(PMMCs) with various particle size. The mechanical test on PMMCs was carried out in order to clarify the effect of 76 heat treatment on tensile behaviors. In order to study the thixoforming of PMMCs, fabricated billet are reheated by using the coil designed as a function of length between PMMC billet and coil surface, coil diameter and billet length. The effect of reinforcement distribution on billet temperature variation has been investigated with the calculated solid fraction theory based on a function of matrix alloy and volume fraction of reinforcement.

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A Fuzzy Tension Control Method for the Coupled Looper System at the Hot Rolling Process (열연 루퍼시스템의 퍼지 장력제어)

  • Hur, Yone-Gi
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.10
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    • pp.1006-1012
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    • 2010
  • The hot rolling process ranks the highest position for production in steel making process. The hot strip manufacturing processes consist of the reheating furnace, roughing and finishing mill and coiler. The reheating furnace heats the slab. The roughing and finishing mill produce the hot strip from slab. The hot strip quality mainly depends on finishing mill, which consists of 4-high 7 stands. The looper is installed between stands and is used for controlling the strip tension by the looper angle for better material flow. It is difficult to control the strip tension with the coupled looper system from interaction between the looper angle and strip tension. Too much deviation of strip tension severely affects the poor width quality of the hot strip. It is important to control simultaneously both the looper angle and strip tension with each of their target values. This paper proposes the fuzzy tension control, which is developed to minimize the width deviation of the hot strip by maintaining the proper strip tension between stands and to achieve the stable operation of the coupled looper system. The fuzzy tension control performance is compared with the conventional PID control by experimental results.

Behavior of Macrosegregation and Precipitation Developed in Semi-continuously Cast Large Bloom (반연속주조된 대형 블룸에서 발생하는 거시편석 및 석출물 거동)

  • Kim, Hyeju;Lee, Hyoungrok;Kim, Kyeong-A;Lee, Joodong;Oh, Kyung-sik;Kwon, Sang-Hum;Kim, Donggyu
    • Journal of Korea Foundry Society
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    • v.39 no.1
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    • pp.7-13
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    • 2019
  • Few studies of large blooms over 700 mm thick among those used for the forging of raw materials have been reported. The cooling rate difference between the surface and the center of a large bloom is large, and the degradation of the mechanical properties is likely in cases involving excessively coarse precipitates resulted from the slow cooling rate of a large bloom after casting. Therefore, a schematic investigation of the growth behaviors of precipitates while varying their locations in blooms is necessary. The dissolution behaviors of precipitates were investigated by simulating a reheating process during which the bloom is heated to a high temperature. The segregation behavior of the as-cast large bloom was also investigated. Reheating specimens were obtained after an isothermal heat treatment at $1150^{\circ}C$ with various holding times to simulate the reheating process, with the samples undergoing a subsequent water quenching step. The precipitates were extracted using an electrolytic extractor and a particle size analysis was conducted with the aid of SEM, EDS, and TEM. In the present work, Al oxide, MnS and Nb carbide were mainly observed.

Reheating Process of Metal Matrix Composite for Thixoforming (Thixoforming을 위한 금속복합재료의 재가열 공정)

  • 안성수;강충길;조형호
    • Composites Research
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    • v.13 no.4
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    • pp.19-32
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    • 2000
  • The fabrication process of particulate metal matrix composites(PMMCs) with homogeneous distribution of reinforcement and reheating for thixoforming has been studied. Both of eletro-magnetic stirring and mechanical stirring were used to fabricate particulate metal matrix composites(PMMCs) for variation of particle size. The electrical and mechanical processing conditions for fabricating PMMCs are also suggested. For thixoforming of PMMCs, fabricated bi1lets are reheated by using the designed optimal coil with as function of length between PMMC billet and coil surface, and coil diameter and billet. The effect of reinforcement distribution according to variation of billet temperature were investigated with solid fraction theory with a function of matrix alloy and volume fraction of reinforcement.

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An Application of Export System for Industrial Furnaces (공업용 가열로 제어의 Expert System 응용)

  • Paek, K.N.;Choi, S.G.;Chun, Y.S.;Kim, K.H.;Lee, S.J.;Suh, T.H.;Lee, K.H.
    • Proceedings of the KIEE Conference
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    • 1989.07a
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    • pp.98-100
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    • 1989
  • In this paper, computer control system is introduce for the reheating furnace in the hot rolling process, and in order to support computer control system and process operation, the configuration of expert system application is demonstrated breefly, which is under fine tuning.

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Manufacturing Conditions for Rice Porridge with Optimum Properties after Microwave Range Reheating (마이크로웨이브 레인지 재가열 후 최적 특성을 갖는 쌀죽 제조조건)

  • Park, Hye-Young;Kim, Hyun-Joo;Sim, Eun-Yeong;Kwak, Jieun;Chun, Areum;Jo, Youngje;Woo, Koan Sik;Kim, Mi Jung
    • The Korean Journal of Food And Nutrition
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    • v.33 no.4
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    • pp.440-446
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    • 2020
  • The purpose of this study was to derive the conditions for manufacturing rice porridge with optimum properties after reheating. The characteristics of rice porridge according to the soaking time, water addition rate, heating temperature, heating time, and cooling conditions were compared using the 'Samkwang' cultivar. In Step I, as the heating temperature increased, the weight change decreased and the viscosity increased, and the temperature known as the main factor of the gelatinization also appeared to affect the viscosity increase. In Step II, the viscosity and the texture properties was not significantly different as the soaking time was reduced, and 10 minutes was suitable because of due to the shortening effect of the total process time. In Step III, the residual heat was lowered by cooling after the rice porridge production, so the viscosity could be greatly reduced. Also, it was confirmed that the water addition rate of 900% and the heating temperature of 15 minutes were optimal manufacturing conditions. The next study will investigate the porridge processability of rice cultivars using these results.