• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.34-37
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• 2009

The present study presents a numerical methodology for early conceptual trade-off study between propulsive performance, cooling efficiency, weight and size, in which combustion and cooling precesses in regeneratively cooled rocket thrust chamber are interactively simulated. To address the capabilities and reliability of the design tool, some application results are given involving contour design, performance analysis, and wall cooling prediction as well as a systematic design evaluation.

• Journal of the Korean Society of Propulsion Engineers
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• v.25 no.4
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• pp.19-27
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• 2021

In this study, a high-pressure subsacle thrust chamber was developed to verify the core technology for KSLV-II performance enhancement. The core technologies are the design of an injector for high-pressure combustion, development of a combustion stabilization device using the additive manufacturing technique, and the design and fabrication of mixing head and regeneratively cooled combustion chamber. The core technologies, which have been verified through the development of high-pressure subscale thrust chamber, will be used to develop large engine liquid rocket engine thrust chamber in the future.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.454-456
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• 2012

Conceptual design results of a thrust chamber for a 7 tonf-class liquid rocket engine of KSLV-II 3rd stage were described. The engine system for KSLV-II 3rd stage is pump-fed system, the thrust chamber has vacuum thrust of 6.9 tonf, vacuum specific impulse of 336.9 sec, chamber pressure of 70 bar, nozzle expansion ratio of 94.5, total propellant mass flow rate of 20.5 kg/s, mixture ratio(O/F) of 2.45. The thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.457-460
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• 2012

Design and fabrication of a sub-scale thrust chamber for verification of 7 tonf-class thrust chamber injectors were described in this paper. The 7 tonf-class thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene. The coaxial swirl injectors with different pressure drop and recess number were designed for 7 tonf full-scale thrust chamber. By applying the designed injectors to the sub-scale thrust chamber before applying them to the full-scale thrust chamber, the injector performance and functioning were verified. The sub-scale thrust chamber consists of 19 injectors, has chamber pressure of 70 bar, total propellant mass flow rate of 4.3 kg/s, mixture ratio(O/F) of 2.45.

• International Journal of Aeronautical and Space Sciences
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• v.4 no.2
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• pp.51-60
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• 2003

An experimental research program is being undertaken to develop a regeneratively-cooled experimental thrust chamber of liquid rocket engine using liquefied natural gas and liquid oxygen as propellants. Prior to firing test using a regenerative cooling with liquefied natural gas in this program, several firing tests were conducted with water as a coolant. Experimental thrust chambers with a thrust of about 10tf were developed and their firing test facility was built up. Injector used in the thrust chamber was of shear-coaxial type appropriate for propellants of gas and liquid phase and cooling channels are of milled rectangular configuration. Periodical variation of the soot deposition and discoloration was observed through an eyes' inspection on the inner wall of a combustion chamber and a nozzle after each firing test, and an intuitive concept of the periodical variation of mixture ratio near the inner wall of a combustion chamber and a nozzle at once was brought about and analyzed quantitatively. Thermal heat flux to the coolant was calculated and modified with the periodical variation model of mixture ratio, and the increment of coolant temperature at cooling channels was compared with measured one.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.515-519
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• 2011

Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.5
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• pp.8-14
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• 2010

For the development of a liquid rocket engine, hot-firing tests of a regeneratively cooled thrust chamber were performed at chamber pressures of approximately 30 and 60 bars. In the paper, pressure fluctuation data, which were obtained from the dynamic pressure transducers installed in propellant manifolds and combustion chamber, were analyzed. Compared to the data at chamber pressure of 60 bar, the results at chamber pressure of 30 bar showed low-frequency oscillations around 150 Hz in the combustion chamber. The low-frequency waves in the combustion chamber were coupled with those in the manifolds. However, the RMS values of the chamber pressure fluctuations at chamber pressure of 30 bar were only 0.8% of the chamber pressures. Thus, it can be inferred that the thrust chamber operates in the stability boundary even at low chamber pressure.

• Aerospace Engineering and Technology
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• v.7 no.2
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• pp.103-109
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• 2008

A study has been conducted on the bulging process of regenerative cooling nozzle which is essential for the manufacturing of liquid rocket thrust chamber. Tension tests have been performed for the material to be used for the development of the bulging process and mechanical properties are obtained by the test. Two or three bulging tools were required to complete the bulging process. The necking of the material was a major failure encountered in the bulging process and a research has revealed that grain size of the material has considerable effect on its occurrence. The presently developed bulging process with a controlled grain size material has been successfully applied to the manufacturing of subscale and 30-tonf full scale regeneratively cooled nozzle while demonstrating the applicability and usefulness of the presently developed bulging process.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.11
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• pp.874-882
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• 2013

Kerosene(Jet A-1), one of the propellants for each stage's engine of the Korea Space Launch Vehicle-II(KSLV-II), functions as coolant at the same time as it flows inside the cooling jacket of the combustion chambers and is injected through the film cooling holes. A physical surrogate mixture model to reproduce the thermophysical characteristics of Jet A-1 has been selected and the thermodynamic/transport properties of the model fuel under high pressure including supercritical conditions have been estimated using SUPERTRAPP(NIST SRD4). Comparisons with the measured properties suggest that proposed database can be used to extract properties of Jet A-1 for conjugate heat transfer analysis of liquid propellant rocket engine thrust chambers. Predicted combustion/cooling performance of regeneratively cooled thrust chambers shall be validated through comparisons with upcoming firing test results.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.4
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• pp.67-72
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• 2004

A regenerative cooling system has been designed through empirical 1-D analysis for a liquid rocket engine of 30-ton-level thrust. The hot-gas-side wall temperature from 1-D analysis shows 100K difference compared to 3D CFD analysis. Two variations of design with same cooling performance are suggested for different maximum channel widths i.e., 4mm and 2mm. The coolant pressure drop of the latter design is higher by 20%. The maximum liner temperature is about 700K when TBC and the thermal resistance of carbon deposit are considered. So film cooling is recommended to increase the cooling capacity as the present cooling capacity is insufficient