• Title/Summary/Keyword: Reel-to-reel

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A Study on the Hydraulic Automatic Gauge Control System of Adaptive Mass Flow Method (Adaptive mass flow method 유압압하식 자동 두께제어 장치에 관한 연구)

  • 윤순현;김문경
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.4
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    • pp.101-107
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    • 1996
  • This test was performed on the hydraulic automatic gauge control(AGC) system of adaptive mass flow method. Fundamental purpose of this study are performance evaluation of this AGC system under the actual rolling condition. It was concluded that the response of AGC system depends on the dynamic characteristics of a reel motor or roll position. The test results are as follows : 1) The control method of reel motor current is better than than of the roll position as AGC system. 2) The more steel strip thickness of delivery side is thick, the larger the gauge deviation is large, and the more it is thin, the larger the gauge deviation rate is large. 3) Because the gauge deviation is large at acceleration and deceleration speed than steady speed, so AGC system is better to adopt over 50m/min. By applying this AGC system, not only the accurary in strip thickness were improved but also productivity was improved dramatically.

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Multi-layer Flexible Substrate for MCM module (MCM module을 위한 다층 연성기판의 제조)

  • Lee, Hyuk-Jae;Yoo, Jin
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2002.11a
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    • pp.67-67
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    • 2002
  • 패키지 기술의 개발은 저비용, 고성능, 높은 패키징 효율의 추세로 가고 있다. 이러한 추세에 따라 기판재료의 개발 및 구조의 변형이 요구된다. 패키지의 한 형태인 MCM(Multi-Chip Module)에 연성기판을 사용할 경우 fine pattern이 가능하고 부피가 작기 때문에 패키지의 효율이 좋고 또한 reel to reel process에 적용이 가능하기 때문에 대량생산의 이점을 가지고 있다. 연성기판은 좋은 전기적 특성을 가진 polyimide와 구리 층으로 구성된다. 그러나 polyimide와 구리 계층 사이에 약한 접착력과 구리로의 polyamic acid의 diffusion, 다층 기판의 제조의 어려움 등의 문제점을 남겨두고 있다. 본 연구는 일반적인 polyimide/copper가 구조가 가지고 있는 문제점을 해결하고 구리 패턴을 제작하기 위해 에칭을 쓰는 것을 배제함으로 fine pattern을 이루어 내었으며 전기도금으로 완전하게 채워진 pluged via을 사용함으로 각층간의 연결에 신뢰성을 부여하였다. 또한, 연성기판의 구조적인 문제점인 해결하여 다층 연성기판을 제조하려고 한다.

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Deflection Characteristics of the Rice Stalk in Harvesting Operation by Combine for Multi-crops (보통형 콤바인의 수확작업에 관계하는 벼줄기의 굽힘특성)

  • 김영근;홍종태;최중섭
    • Journal of Biosystems Engineering
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    • v.28 no.6
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    • pp.485-490
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    • 2003
  • Flexural rigidity(EI) and deflection characteristics of rice stalks were studied to investigate the mechanical interaction between a rice stalk and a combine reel in harvesting. Deflection of a rice stalk caused by reel operation is so large that conventional equation of small deflection fer elastic beam cannot be applied to the study of deflection characteristics. Therefore, an equation of large deflection for elastic beam was introduced in this study. Feasibility of this equation was examined by comparing theoretical calculation with the measured results for piano wire, and by the relationship between deflection and load acting on a rice stalk which was presumed by this equation. Results showed that the large deflection equation could predict the measurement data quite well. From this research, the following results were obtained. 1. Flexural rigidity(EI) calculated from the equation of large deflection was 4.0${\times}$l0$^4$N$.$$\textrm{mm}^2$(diameter 1.4mm, deflection 300mm) while the actual EI value of a piano wire(diameter 1.4mm) was 3.9${\times}$10$^4$N$.$$\textrm{mm}^2$. 2. The relationship between deflection and load acting on a rice stalk could be presumed by the large deflection equation. Flexural rigidity values of tested rice stalks calculated from the equation of large deflection were 1.6∼2.4${\times}$ l0$^4$N$.$$\textrm{mm}^2$(Hwa sung), 2.7∼3.5${\times}$ l0$^4$N$.$$\textrm{mm}^2$(Il pum) and 1.7∼2.4${\times}$ l0$^4$N$.$$\textrm{mm}^2$(Damakum)

An Inspection System for Measuring Feeding Accuracy of Tape Feeders (테이프 피더의 부품공급 정밀도 측정을 위한 검사 시스템)

  • Jo, Tae-Hun;Lee, Seong-Jun
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.7
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    • pp.573-577
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    • 2002
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++on Windows NT with easily usable GUI. Using this system, we can automatically measure and inspect the quality of all feeders in production process by analyzing the measurement results statistically.

Continuous Slot-die coating & Calcination process for long length MOD-YBCO coated conductors (연속 슬롯-다이 코팅 및 하소공정을 이용한 MOD-YBCO 초전도 선재 제조)

  • Chung, Kook-Chae;Yoo, Jai-Moo;Ko, Jae-Woong;Kim, Young-Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.9 no.1
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    • pp.14-17
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    • 2007
  • The slot-die coating & calcination process was adopted to fabricate the long YBCO precursor films on the buffered metal tape for the $2^{nd}$ generation coated conductors. To obtain the smooth and crack-free surface of long YBCO precursor films, the parameters of slot-die coating and the process variables of calcination step must be optimized simultaneously in reel-to-reel method. Among the parameter of slot-die coating process, the viscosities of the precursor solution was controlled from 60cP to 200cP to obtain the thicker films from on single coating. The slot-die gap, the injection rate of precursor solution, the moving speed of buffered metal tape etc. are controlled lot the full coverage and smooth surface of YBCO precursor films. The slot-die coated films are moved through the tube furnace with predetermined heating profiles in humid oxygen ambient The YBCO precursor films was identifed with $Y_2O_3,\;BaF_2$, and CuO phase by XRD and consisted of fine grains of about 20nm size observed by FE-SEM. The YBCO films show the critical current density over $MA/cm^2$ using the precursor films formed by the continuous slot-die coating & calcination process.

Improvement of MOD Processing by Applying F-free Y & Cu Precursor Solution (F-free Y & Cu 전구용액 적용에 의한 YBCO coated conductors의 MOD 공정 개선)

  • Kim, Y.K.;Yoo, J.M.;Chung, K.C.;Ko, J.W.;Cho, Y.S.;Heo, E.O.
    • Progress in Superconductivity
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    • v.8 no.1
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    • pp.22-26
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    • 2006
  • Total Fluorine content in the precursor solution for MOD processing of YBCO coated conductors can be significantly reduced by synthesizing precursor solution with F-free Y & Cu precursor and Barium trifluoroacetate(TFA). It was shown that crack-free and uniform precursor films were formed after calcinations in humidified oxygen atmosphere. Less than 2 hours are required to finish the calcination process, and XRD measurement shows that $BaF_2,\;CuO,\;and\;Y_2O_3$ are major constituent of calcined precursor films. Film thickness after calcination was measured to be ${\sim}2.8$ um by applying slot-die coating method. In particular, addition of Samarium shows critical current of Ic=226 A/cm-w($Jc=3.4\;MA/cm^2$). Also discussed are recent developments in the reel-to-reel processing using F-free Y & Cu precursor solutions. It is shown that uniform and fast processing route to YBCO coated conductor with high Ic can be provided by employing F-free Y & Cu precursor solutions in MOD process.

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A Revamping of Pickling and Tandem Cold Rolling Mill for Producing Stainless Steel (Stainless 생산을 위한 냉연 합리화)

  • Lee D. H.;Ki E. D.;Cho S. B.;Lee K. B.;Kim D. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.109-118
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    • 2004
  • No.2 PCM (Pickling and tandem cold rolling mill) at Pohang works was revamped in 2003. The purpose of this project is to produce carbon and stainless steel using conventional carbon production process, rolling and annealing. This paper introduces the applied facilities and technologies of PCM which are used in production of carbon and stainless steel. To realize the main purpose of this project, POSCO have developed laser weld technology in normal carbon and special steel (stainless, high carbon and high silicon). And this report describes the method which is developed to get down the surface defect of stainless 400 series. After revamping, No.2 PCM can have competitive power in this field and can supply the special steel using carbon rolling process.

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Meter-long coated conductor by R2R PVD methods on RABiTS template

  • Ko, Rock-Kil;Kim, Ho-Sup;Ha, Hong-Soo;Chung, Jun-Ki;Yang, Joo-Saing;Park, Yu-Mi;Shi, Dong-Qi;Song, Kyu-Jeong;Park, Chan;Yoo, Sang-Im;Moon, Seung-Hyun;Kim, Young-Cheol
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.4
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    • pp.13-16
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    • 2004
  • Three film deposition systems (pulsed laser deposition, sputtering, and evaporation) equipped with reel-to-reel metal tape moving apparatus were installed and used to make meter-long coated conductor. Buffer architecture of $CeO_2/YSZ/Y_2O_3$ was deposited on Ni alloy using sputtering, evaporation, and PLD. YBCO superconducting layer was continuously deposited on buffered metal tape by PLD. End-to-end critical current ($I_c$) of 107 A at 77 K, self-field has been achieved in 1 em-wide tape (thickness 0.6∼1.0${\mu}{\textrm}{m}$, tape moving speed 54∼72 cm/hr) over 1 meter length.

Driving Characteristics of a 1 Tube 2 Chamber Bent Silkworm Type Dyeing Machine (1 튜브 2 챔버 Bent Silkworm형 염색기의 구동특성)

  • 이춘길;성우경;이광수
    • Textile Coloration and Finishing
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    • v.11 no.2
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    • pp.64-74
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    • 1999
  • The driving characteristics of the 1 tube 2 chamber bent silkworm type dyeing machine are reported. This dyeing machine is a newly developed energy saving machine. In this study, the driving characteristics of the 1 tube 2 chamber bent silkworm type dyeing machine are examined. Specially the relationship between main body pressure and the electric current of the blower motor, the relationship between main body pressure and the air pressure of the blower nozzle, the effect of the air pressure of the blower on the running speed of the fabric, and the effect of main body temperature were discussed experimentally. Through the experimental data, the following results were obtained. 1. Blower motor electric current and blower nozzle air pressure increased as main body pressure increased due to the temperature increase of the main body. 2. The running speed of the fabric increased as blower nozzle air pressure increased. The difference in running speed between winch reel driving and no winch reel driving at a blower frequency of 60Hz was higher than that of 70Hz. 3. The electric current of the blower rioter and blower nozzle air pressure increased rapidly at the initial state. As the experimental time passed, the main body pressure increased slowly. as the main body temperature increased.

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Progress in research and development for REBCO coated conductors by reactive co-evaporation

  • Oh, S.S.;Kim, H.S.;Ha, H.S.;Ko, R.K.;Ha, D.W.;Lee, H.;Moon, S.H.;Yoo, S.I.
    • Progress in Superconductivity and Cryogenics
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    • v.15 no.4
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    • pp.1-5
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    • 2013
  • This paper reviews recent progress in research and development (R&D) of reactive co-evaporation for high performance REBCO coated conductors in Korea. Two types of reactive co-evaporation methods were developed for the deposition of SmBCO and GdBCO superconducting layers respectively on the IBAD (Ion Beam Assisted Deposition)-MgO template in the Korean coated conductor project. Batch type reactive co-evaporation equipment and its processing were developed for SmBCO coated conductors at Korea Electrotechnology Research Institute (KERI) in conjunction with the Korea Advanced Institute of Science and Technology (KAIST), and a very high critical current exceeding 1,000 A/cm at 77 K in the self field was achieved through the optimization of deposition parameters. Reel-to-reel type reactive co-evaporation processing with a high conversion rate was also developed, while long length GdBCO coated conductors have been routinely produced by SuNAM Co. The minimum critical current of 422 A/cm-w at 77 K in self field was confirmed for 1 km-long GdBCO tape.