• Title/Summary/Keyword: Reduction of Wall Thickness

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Effect of Mold Temperature on Injection Molding of Micro-Features with High Aspect Ratio (고세장비 미세형상 사출성형시 금형온도의 영향 고찰)

  • Park, Jung-Min;Do, Bum-Suk;Eom, Hye-Ju;Park, Keun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1124-1128
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    • 2008
  • Thin-wall injection molding is associated with many advantages, including increased portability, the conserving of materials, and the reduction of the molding cycle times. In the application of the thin-wall molding, a considerable reduction of the effective flow thickness results in filling difficulty. High-frequency induction is an efficient way to overcome this filling difficulty by means of heating the mold surface by electromagnetic induction. The present study applies the induction heating to the injection molding of thinwalled micro structures with high aspect ratio. The feasibility of the proposed heating method is investigated through a numerical analysis. The estimated filling characteristics of the micro-features are investigated with variations of mold temperature and part thickness, of which results are also compared with experimental measurements.

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A study on the process of tube end spinning by the upper bound method and the finite element method (상계해법과 유한요소법을 이용한 스피닝공정 해석에 관한 연구)

  • 김전형;홍성인;이정환;이영선
    • Transactions of Materials Processing
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    • v.6 no.6
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    • pp.517-526
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    • 1997
  • The purpose of this study is to investigate changes in the wall thickness of tube sinking and working forces by the upper bound method and ABAQUS code. The independent variables are ; workpiece material, original wall thickness of tube, die angle, friction, and reduction of diameter. The results indicate that these five variables are factors of the increase in wall-thickness and working forces. Three variables, a inner tube wall angle and two angles of the velocity discontinuous surfaces, are optimized in this proposed velocity field by the upper bound method. In this method, we can estimate the working forces and final tube thicknesses similar to actual forming process. Optimum process variables which are obtained by upper bound method are used in ABAQUS pre-model.

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Design Method of Steel Slit Shear Walls with Tapered Links for Structural Condition Assessment

  • He, Liusheng;Wu, Chen;Jiang, Huanjun
    • International Journal of High-Rise Buildings
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    • v.9 no.4
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    • pp.361-368
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    • 2020
  • The authors developed a new type of steel slit shear wall (SSSW) having the function of structural condition assessment through visually inspecting the out-of-plane deformation of the designed tapered links subjected to lateral deformation. To facilitate its practical application, this paper studies how to design dimensions of the tapered links. Two parameters, the width-to-thickness ratio of the tapered links and steel yield stress, were studied. The performance of structural condition assessment was affected by both parameters with the width-to-thickness ratio being the controlling one. Through both numerical and experimental study, the designed width-to-thickness ratio of tapered links for different levels of structural condition assessment was established considering the effect of different steel grades used. In practice, the dimensions of tapered links can be determined following the design equation provided. Finally, a design procedure for the proposed SSSW system is provided.

Round Robin Test for Reliability Evaluation of Ultrasonic Thickness Measurement Results in Nuclear Power Plant Pipelines (원전감육배관 UT 두께측정 결과의 신뢰도 평가를 위한 다자비교시험)

  • Lee, Seung-Joon;Yi, Won-Geun;Lee, Joon-Hyun;Lee, Sung-Ho
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1702-1707
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    • 2007
  • The reduction of pipe-thickness induced by flow accelerated corrosion (FAC) is one of the most serious problems on the maintenance of piping system in nuclear power plants (NNP). If the thickness of a pipe component is reduced below the critical level, it cannot sustain pressure and consequently results in leakage or rupture. For this reason, wall thinning by FAC has been inspected in secondary side piping systems in NPPs. In this research Round Robin Test (RRT) was conducted to verify confidence of wall thinning measurement system in NPP. 12 inspectors from 3 companies participated and 23 specimens were used according to standard practice in RRT. The gage R&R analysis was introduced in regard to repeatability and reproducibility that are affected to measurement system errors. Confidence intervals of thickness measurement system were obtained.

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Finite element analysis of the fluid-structure interaction in a compliant vessel (유연 혈관에서 유체-고체 상호작용에 대한 유한요소 해석)

  • Shim, Eun-Bo;Ko, Hyung-Jong;Kamm, Roger D.
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.591-596
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    • 2000
  • Flow through compliant tubes with linear taper in wall thickness is numerically simulated by finite element analysis. Two models are examined: a planar two-dimensional channel, and an axisymmetric tube. For verification of the numerical method, flow through a compliant stenotic vessel is simulated and compared to existing experimental data. Computational results for an axisymmetric tube show that as cross-sectional area falls with a reduction in downstream pressure, flow rate increases and reaches a maximum when the speed index (mean velocity divided by wave speed) is near unity at the point of minimum cross-section area, indicative of wave speed flow limitation or "choking" (flow speed equals wave speed) in previous one-dimensional studies. For further reductions in downstream pressure, flow rate decreases. Cross-sectional narrowing is significant but localized. When the ratio of downstream-to-upstream wall thickness is ${\le}$ 2 the area throat is located near the downstream end; as wall taper is increased to ${\ge}$ 3 the constriction moves to the upstream end of the tube. In the planar two-dimensional channel, area reduction and flow limitation are also observed when outlet pressure is decreased. In contrast to the axisymmetric case, however, the elastic wall in the two-dimensional channel forms a smooth concave surface with the area throat located near the mid-point of the elastic wall. Though flow rate reaches a maximum and then falls, the flow does not appear to be choked.

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Fracture load and survival of anatomically representative monolithic lithium disilicate crowns with reduced tooth preparation and ceramic thickness

  • Nawafleh, Noor A;Hatamleh, Muhanad M;Ochsner, Andreas;Mack, Florian
    • The Journal of Advanced Prosthodontics
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    • v.9 no.6
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    • pp.416-422
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    • 2017
  • PURPOSE. To investigate the effect of reducing tooth preparation and ceramic thickness on fracture resistance of lithium disilicate crowns. MATERIALS AND METHODS. Specimen preparation included a standard complete crown preparation of a typodont mandibular left first molar with an occlusal reduction of 2 mm, proximal/axial wall reduction of 1.5 mm, and 1.0 mm deep chamfer (Group A). Another typodont mandibular first molar was prepared with less tooth reduction: 1 mm occlusal and proximal/axial wall reduction and 0.8 mm chamfer (Group B). Twenty crowns were milled from each preparation corresponding to control group (n=5) and conditioned group of simultaneous thermal and mechanical loading in aqueous environment (n=15). All crowns were then loaded until fracture to determine the fracture load. RESULTS. The mean (SD) fracture load values (in Newton) for Group A were 2340 (83) and 2149 (649), and for Group B, 1752 (134) and 1054 (249) without and with fatigue, respectively. Reducing tooth preparation thickness significantly decreased fracture load of the crowns at baseline and after fatigue application. After fatigue, the mean fracture load statistically significantly decreased (P<.001) in Group B; however, it was not affected (P>.05) in Group A. CONCLUSION. Reducing the amount of tooth preparation by 0.5 mm on the occlusal and proximal/axial wall with a 0.8 mm chamfer significantly reduced fracture load of the restoration. Tooth reduction required for lithium disilicate crowns is a crucial factor for a long-term successful application of this all-ceramic system.

A Study on the Cause and Reduction of Cracks in the Wall Connecting the Underground Parking Lot and the Apartment (지하주차장과 아파트 연결 벽체의 균열 원인 분석 및 저감방안 연구)

  • Shim, Hak-Bo;Park, Soon-Jeon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.161-162
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    • 2020
  • Cracks are caused by drying shrinkage between the upper part of the underground parking lot and the apartment wall. As a result of the investigation, the distance between the apartment and the apartment is more than 45m, and the top slab of the underground parking lot is usually flat when there is not with steps. Therefore, the crack occurs more when the underground parking lot is a PC slab than a RC slab. In this study, the reduction of cracks was conducted by extending the slab, expanding the beam size, increasing the wall thickness, and installing a delay joint on slab. In each case, a finite element analysis was performed to examine the crack reduction method.

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Calculation of Concrete Shielding Wall Thickness for 450 kVp X-ray Tube with MCNP Simulation and Result Comparison with Half Value Layer Method Calculation (MCNP 시뮬레이션을 통한 450 kVp 엑스레이 튜브의 콘크리트 차폐벽 두께 계산 및 반가층 방법을 이용한 계산과의 결과 비교)

  • Lee, Sangheon;Hur, SamSurk;Lee, Eunjoong;Kim, Chankyu;Cho, Gyu-seong
    • Journal of Radiation Industry
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    • v.10 no.1
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    • pp.29-35
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    • 2016
  • Radiation generating devices must be properly shielded for their safe application. Although institutes such as US National Bureau of Standards and National Council on Radiation Protection and Measurements (NCRP) have provided guidelines for shielding X-ray tube of various purposes, industry people tend to rely on 'Half Value Layer (HVL) method' which requires relatively simple calculation compared to the case of those guidelines. The method is based on the fact that the intensity, dose, and air kerma of narrow beam incident on shielding wall decreases by about half as the beam penetrates the HVL thickness of the wall. One can adjust shielding wall thickness to satisfy outside wall dose or air kerma requirements with this calculation. However, this may not always be the case because 1) The strict definition of HVL deals with only Intensity, 2) The situation is different when the beam is not 'narrow'; the beam quality inside the wall is distorted and related changes on outside wall dose or air kerma such as buildup effect occurs. Therefore, sometimes more careful research should be done in order to verify the effect of shielding specific radiation generating device. High energy X-ray tubes which is operated at the voltage above 400 kV that are used for 'heavy' nondestructive inspection is an example. People have less experience in running and shielding such device than in the case of widely-used low energy X-ray tubes operated at the voltage below 300 kV. In this study, Air Kerma value per week, outside concrete shielding wall of various thickness surrounding 450 kVp X-ray tube were calculated using MCNP simulation with the aid of Geometry Splitting method which is a famous Variance Reduction technique. The comparison between simulated result, HVL method result, and NCRP Report 147 safety goal $0.02mGy\;wk^{-1}$ on Air Kerma for the place where the public are free to pass showed that concrete wall of thickness 80 cm is needed to achieve the safety goal. Essentially same result was obtained from the application of HVL method except that it suggest the need of additional 5 cm concrete wall thickness. Therefore, employing the result from HVL method calculation as an conservative upper limit of concrete shielding wall thickness was found to be useful; It would be easy, economic, and reasonable way to set shielding wall thickness.

A Study on the Process of Tube End Spining by the Upper bound Method and Finite Element Method (상계해법과 유한요소법을 이용한 스피닝공정 해석에 관한 연구)

  • 김진형;홍성인;이영선
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03b
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    • pp.23-30
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    • 1996
  • The purpose of this study was to investigate changes in thewall thickness of tube sinking and working forces by the upper bound method and ABAQUS code. The independent variables were : Workpiece material, original wall thickness of tube, die angle, friction, and diameter reduction. The results indicated that of these five variables were a factor in wall-thickness increase and working forces. Three variables, a inner tube wall angle and two angles of the velocity discontinuous surfaces, are optimized in this proposed velocity field by the upper bound method. In this method, we can estimate the working forces and final tube thicknesses whcih are similar to acturla forming process. Optimized process variables which are obtained by upper bound method are used in ABAQUS pre-model . In ABAQUS analysis, the stress and the strain contours which are considered to be heat generation occured by the friction during forming process are observed.

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Energy Loss Coefficient of Waves Considering Thickness of Perforated Wall (유공벽의 두께를 고려한 파의 에너지손실계수)

  • Yoon, Sung-Bum;Lee, Jong-In;Nam, Doo-Hyun;Kim, Seon-Hyung
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.18 no.4
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    • pp.321-328
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    • 2006
  • In the present study extensisve numerical experiments are conducted using the CFD code, FLUENT, to investigate the energy dissipation due to perforated walls for various wall-thickness and flow conditions. A new empirical formula for energy loss coefficient considering the effect of the thickness of perforated wall is obtained based on the results of computational experiments. It is found that the energy loss coefficient decreases as the wall-thickness increases and the maximum coefficient reduction reaches upto 40% of the value calculated using the conventional formulas for the sharp-crested orifice. To check the validity of the new formula the reflection coefficient of waves due to perforated wall is evaluated and compared with the results of existing theories and hydraulic experiments. The result shows that the new formula is superior to the conventional ones.