• Title/Summary/Keyword: Reduced deformation

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A Study on the Process Optimization of Microcellular Foaming Injection Molded Ceiling Air-Conditioner 4-Way Panel (초미세발포 사출성형을 이용한 천정형 에어컨 4-way 판넬의 공정 최적화에 관한 연구)

  • Kim, Joo-Kwon;Lee, Jung-Hee;Kim, Jong-Sun;Lee, Jun-Han;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.98-104
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    • 2018
  • Deflected 4-way panels of ceiling air conditioners produced by injection molding process have caused dew condensation at the edge of products. In order to prevent this drawback with reducing weight and deformation, this study proposed renovated process adopting microcellular foaming. According to results from 2-sample t-test and analysis of variance(ANOVA), the critical factors affecting weight were melt temperature and injection speed. In addition, the vital effects on deformation were structure at the edge, mold temperature and cooling time. Optimal conditions of these parameters were derived by regressive analysis with CAE and response surface method(RSM), and then applied to an actual design and process stage to analyze performance. As a results, it clearly showed that new process improved process capability as well as reduced both weight and deformation by 18.8% and 71.9% respectively compared to the conventional method.

Deformation Behavior of 6063 Al Alloy Deformed by Shear-Drawing Method (전단-신선 가공된 6063 알루미늄 합금의 변형거동)

  • Ko, Young Gun;Lee, Byung Uk;Shin, Dong Hyuk
    • Korean Journal of Metals and Materials
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    • v.49 no.4
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    • pp.291-297
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    • 2011
  • This work investigated the microstructure and mechanical properties of 6063 Al alloy fabricated by shear-drawing (SD) technique where shear and drawing strains were combined together within a predetermined die. To find the optimum condition for sound deformation, three different dies having different inner angle and diameter of the exit channel were prepared. After single deformation of the present sample, the sound deformation took place without an abrupt failure of the sample if the inner angle would be greater than $135^{\circ}$ in this study, when the channel diameter of the SD die was reduced from 10 to 9 mm. Microstructural observation showed that the inner angle of $135^{\circ}$ was found to be more effective than that of $150^{\circ}$ in terms of the alignment of each grain to the shear direction imposed by SD method. In addition, the yield strength of the SD-deformed sample was twice higher than that of the initial counterpart while loosing ductility in tension.

Strength of connection fixed by TOBs considering out-of-plane tube wall deformation-Part 1: Tests and numerical studies

  • Wulan, Tuoya;Wang, Peijun;Xia, Chengxin;Liu, Xinyu;Liu, Mei;Liu, Fangzhou;Zhao, Ou;Zhang, Lulu
    • Steel and Composite Structures
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    • v.42 no.1
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    • pp.49-57
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    • 2022
  • This paper presents a study on the behavior of a bolted T-stub to square tube connection using Thread-fixed One-side Bolts (TOBs) through tests and numerical simulations. It outlines a research work of four connections with focus on the failure modes and strengths of the connection under tensile load. It was observed that the thread anchor failure caused by shear failure of hole threads controlled the final failure of the connection in the tests. Meanwhile, the out-of-plane deformation of tube wall resulted in the contact separation between hole threads and bolt threads, which in turn reduced the shear strength of hole threads. Finite element models (FEMs) allowing for the configuration details of the TOBs fixed connection are then developed and compared with the test results. Subsequently, the failure mechanism of hole threads and stress distribution of each component are analyzed based on FEM results. It was concluded that the ultimate strength of connection was not only concerned with the shear strength of hole threads, but also was influenced by the plastic out-of-plane deformation of tube wall. These studies lay a foundation for the establishment of suitable design methods of this type of connection.

Prediction of Cryogenic- and Room-Temperature Deformation Behavior of Rolled Titanium using Machine Learning (타이타늄 압연재의 기계학습 기반 극저온/상온 변형거동 예측)

  • S. Cheon;J. Yu;S.H. Lee;M.-S. Lee;T.-S. Jun;T. Lee
    • Transactions of Materials Processing
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    • v.32 no.2
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    • pp.74-80
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    • 2023
  • A deformation behavior of commercially pure titanium (CP-Ti) is highly dependent on material and processing parameters, such as deformation temperature, deformation direction, and strain rate. This study aims to predict the multivariable and nonlinear tensile behavior of CP-Ti using machine learning based on three algorithms: artificial neural network (ANN), light gradient boosting machine (LGBM), and long short-term memory (LSTM). The predictivity for tensile behaviors at the cryogenic temperature was lower than those in the room temperature due to the larger data scattering in the train dataset used in the machine learning. Although LGBM showed the lowest value of root mean squared error, it was not the best strategy owing to the overfitting and step-function morphology different from the actual data. LSTM performed the best as it effectively learned the continuous characteristics of a flow curve as well as it spent the reduced time for machine learning, even without sufficient database and hyperparameter tuning.

Fatigue Phenomenon of Mechanical Properties in Denim Fabrics for Slacks during Repeated Shear and Tensile Deformation (반복 전단.인장 변형에 따른 데님 직물의 피로도에 관한 연구)

  • Lee, Chang-Mi;Gwon, O-Gyeong;Park, Hui-Ung
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.6
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    • pp.975-982
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    • 1996
  • This study was conducted to examine the fatigue phenomenon of mechanical properites in denim fabrics for slacks during repeated shear and tensile deformation by analysing the change in the basic dynamic properties of fabrics on the basic of experiments to obtain the basic data necessary to measure their fatigue. In addition, this study was carried out by allowing these denim fabrics at market to go through the repeated deformation under such different loads as 500 gf/cm2 and 1000 gf/cm2 by using a simulated fatigue tester, by calculating both dynamic properties and hand value (HV) of these fabrics with KES-F system and then by obtaining the THV through these calculated properties. The results are as follows: 1 The fatigue phenomenon of dynamic properties was remarkably shown by the repeated shear and tensile deformation, while the increase of hysterical plastic substances was also remarkable in these shearing and bending properties. 2. The elasticity values of tensile, bending and compression properties, such as, B and G were reduced: whereas RT and RC values increased. It was shown, then, that those fabrics lost their elasticity and became flexible and soft with the increase of fatigue. 3. The fatigue phenomenon of hand value also showed that those fabrics became soft in relation with the change of all dynamic properties, and that their performance was also change to flexible hand value. 4. TRhe degree of fatigue was also shown by the loads given to the repeated deformation. It was shown that the fatigue was higher for the tensile load of 1000 gf/cm3 than did the standard load of 500 gf/cm3 It is necessary, therefore, to consider the load in accordance with their usage when examining the fatigue phenomenon with respect to the dynamic properties of clothing materials. 5. The loads were nearly not influenced by the change in the general hand value tended to show a little of increase with the increase of fatigue, Based on those results, it seems that the fatigue phenomonon is related to the loads given to the repeated deformation.

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Accurate Estimation of Settlement Profile Behind Excavation Using Conditional Merging Technique (조건부 합성 기법을 이용한 굴착 배면 침하량 분포의 정밀 산정)

  • Kim, Taesik;Jung, Young-Hoon
    • Journal of the Korean GEO-environmental Society
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    • v.17 no.8
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    • pp.39-44
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    • 2016
  • Ground deformation around construction site in urban area where typically adjacent structures are located needs to be strictly controlled. Accordingly, it is very important to precisely monitor the ground deformation. Settlement beacon is typically employed to measure the ground deformation, but meanwhile the rapid development in electronic technology enables 3D image scanner to become available for measuring the ground deformation profile in usual construction sites. With respect to the profile measurement, the 3D scanner has an advantage, whereas its accuracy is somewhat limited because it does not measure the displacement directly. In this paper, we developed a conditional merging technique to combine the ground displacement measured from settlement beacon and the profile measured by the 3D scanner. Synthetic ground deformation profile was generated to validate the proposed technique. It is found that the ground deformation measurement error can be reduced significantly via the conditional merging technique.

A Study on the Structure Analysis Optimization of Die Cam Drive Considering the Thin Plate Hardening (박판판재 경화를 고려한 다이 캠 드라이브의 구조해석 최적화에 대한연구)

  • Lee, Jong-Bae;Kim, Seon-Sam;Woo, Chang-Ki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.5769-5777
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    • 2015
  • According to the forming or bending deformation in the press die, the thin plate occurs a work-hardening, the sheet hardening and cam unit's deformation causes incomplete forming during the cam molding process by the reacting spring forces. This study treated the input parameters of the stress and strain as given properties and also used Cam forming pressure considering the sheet hardening in the forming process of the aluminum sheet. The Hyperstudy are operated be linked with the Abaqus of the finite element analysis tool and the shape of Cam were carried out with non-linear shape optimization analysis. As a result removing the deformation of plate, the cam shape were optimized under conditions reduced deformation, having a minimum stress range and the minimum deformation. Therefore, a stress-strain curve and a normal distribution of stress-thickness can be obtained and optimization could be obtained for the shape of the stress and strain on the die plate hardened cam considering the thickness and reaction force of gas spring as iteration process.

Real-Time Haptic Rendering for Multi-contact Interaction with Virtual Environment (가상현실을 위한 다중 접촉 실시간 햅틱 랜더링)

  • Lee, Kyung-No;Lee, Doo-Yong
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.7
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    • pp.663-671
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    • 2008
  • This paper presents a real-time haptic rendering method for multi-contact interaction with virtual environments. Haptic systems often employ physics-based deformation models such as finite-element models and mass-spring models which demand heavy computational overhead. The haptic system can be designed to have two sampling times, T and JT, for the haptic loop and the graphic loop, respectively. A multi-rate output-estimation with an exponential forgetting factor is proposed to implement real-time haptic rendering for the haptic systems with two sampling rates. The computational burden of the output-estimation increases rapidly as the number of contact points increases. To reduce the computation of the estimation, the multi-rate output-estimation with reduced parameters is developed in this paper. Performance of the new output-estimation with reduced parameters is compared with the original output-estimation with full parameters and an exponential forgetting factor. Estimated outputs are computed from the estimated input-output model at a high rate, and trace the analytical outputs computed from the deformation model. The performance is demonstrated by simulation with a linear tensor-mass model.

Seismic performance of steel plate shear walls with variable column flexural stiffness

  • Curkovic, Ivan;Skejic, Davor;Dzeba, Ivica
    • Steel and Composite Structures
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    • v.33 no.1
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    • pp.1-18
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    • 2019
  • In the present study, the behavior of steel plate shear walls (SPSW) with variable column flexural stiffness is experimentally and numerically investigated. Altogether six one-bay one-story specimens, three moment resisting frames (MRFs) and three SPSWs, were designed, fabricated and tested. Column flexural stiffness of the first specimen pair (one MRF and one SPSW) corresponded to the value required by the design codes, while for the second and third pair it was reduced by 18% and 36%, respectively. The quasi-static cyclic test result indicate that SPSW with reduced column flexural stiffness have satisfactory performance up to 4% story drift ratio, allow development of the tension field over the entire infill panel, and cause negligible column "pull-in" deformation which indicates that prescribed minimal column flexural stiffness value, according to AISC 341-10, might be conservative. In addition, finite element (FE) pushover simulations using shell elements were developed. Such FE models can predict SPSW cyclic behavior reasonably well and can be used to conduct numerical parametric analyses. It should be mentioned that these FE models were not able to reproduce column "pull-in" deformation indicating the need for further development of FE simulations with cyclic load introduction which will be part of another paper.

Design Alterations of a Hydraulic Press Machine for the Improved Stability (구조 안정성 향상을 위한 유압프레스 설계개선)

  • Shin, Yun Ho;Ro, Seung Hoon;Kim, Young Jo;Lee, Dae Woong;Kim, Sang Hwa;Kil, Sa Geun;Yi, Il Hwan
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.2
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    • pp.38-43
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    • 2019
  • In this study, a hydraulic press structure has been investigated in order to enhance the precision machining and the productivity, which are generally damaged by the structural deformation from the pressure and the vibrations originated from the centrifugal forces from the rotating parts of the machine. Computer simulation based on the finite element method has been utilized for the analysis of static and dynamic characteristics to investigate each component's critical points, and to further improve the static and dynamic stabilities of a hydraulic press structure. The result shows that the deformations and the vibrations of the machine could be reduced 35% without increasing the weight of the machine.