• Title/Summary/Keyword: Recycled Aggregate Fine Powder

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Manufacturing Zero-Cement Bricks by Replacing Cement with Recycled Aggregates and Blast Furnace Slag Powder

  • Park, Kyung-Taek;Han, Cheon-Goo;Kim, Dae-Gun
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.1
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    • pp.29-37
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    • 2013
  • In this study, a zero-cement brick is manufactured by replacing cement with recycled aggregates and blast furnace slag powder. Experimental tests were conducted with standard sized samples of $190{\times}57{\times}90mm$ (KS F 4004), and this manufacturing technique was simulated in practice. Results showed that the zero-cement brick with 0.35 W/B had the highest compressive strength, but the lowest absorption ratio. This absorption ratio of zero-cement brick with 0.35 W/B was lower than the required level determined by KS F 4004. Hence, to increase the absorption ratio, crushed fine aggregate (CA) and emulsified waste vegetable oil (EWO) were used in combination in the zero-cement brick. It was found that the zero-cement brick with CA of 20% and EWO of 1% had the optimum combination, in terms of having the optimum strength development (12 MPa) and the optimum absorption ratio (8.4%) that satisfies the level required by KS. In addition, it is demonstrated that for the manufacturing of zero-cement brick of 1000, this technique reduces the manufacturing cost by 5% compared with conventional cement brick.

Effect of waste glass as powder and aggregate on strength and shrinkage of fiber reinforced foam concrete

  • Mayada A. Kareem;Ameer A. Hilal
    • Advances in materials Research
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    • v.12 no.4
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    • pp.331-349
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    • 2023
  • Foam concrete can be considered as environmental friendly material due to its low weight, its minimal cost and a possibility to add waste materials in its production. This paper investigates the possibility of producing foam concrete with waste glass as powder and aggregate. Then, the effect of using waste glass on strength and drying shrinkage of foam concrete was examined. Also, the effect of incorporating polypropylene fibers (12 mm length and proportion of 0.5% of a mix volume) on distribution of waste glass as coarse particles within 1200 kg/m3 foam concrete mixes was evaluated. Waste glass was used as powder (20% of cement weight), as coarse particles (25%, 50% and 100% instead of sand volume) and as fine particles (25% instead of sand volume). From the results, the problem of non-uniform distribution of coarse glass particles was successfully solved by adding polypropylene fibers. It was found that using of waste glass as coarse aggregate led to reduce the strength of foam concrete mixes. However, using it with polypropylene fibers in combination helped in increasing the strength by about 29- 50% for compressive and 55- 71% for splitting tensile and reducing the drying shrinkage by about (31- 40%). In general, not only the fibers role but also the uniformly distributed coarse glass particles helped in improving and enhancing the strength and shrinkage of the investigated foam concrete mixes.

Effect of the Replacement Ratio and Sources of Blast Furnace Slag Powder on the Fundamental Properties of Recycled Fine Aggregates Based Mortar (고로슬래그 미분말의 산지 및 치환율 변화가 순환잔골재 사용 시멘트 모르타르의 특성에 미치는 영향)

  • Han, Cheon-Goo;Zhao, Yang
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.3
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    • pp.257-263
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    • 2015
  • In this study, the quality of blast furnace slag and the engineering properties of recycled aggregate based mortar with variable replacement of blast furnace slag have been focused. Blast furnace slag(BS) manufactured in various areas in Korea were prepared for this study. For the investigation results, 4 types(among the all of 9 types) of the experimental results were identified as below the standard level when using blast furnace slag chosen from different factories. Especially the particle size of the blast furnace slag was considered as the largest problem. When using BS in the recycled aggregates based mortar, the increase amount of blast furnace slag, increased the fluidity but delayed the setting time and decreased strength at early age. Based on the relationship of the amount of BS and the engineering properties of mortar, this study found that the amount of $SO_3$ and L.O.I affect the setting time, 3 days strength and 91 days strength to the certain standard level.

The Application of Copper Smelting Slag as Concrete aggregate (콘크리트용 동슬래그 골재의 활용 기술)

  • Ji, Seok-Won;Seo, Chee-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.68-75
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    • 2006
  • The total production of the smelted copper reaches 450,000 tons per year, and the production of copper-related goods grows year by year owing to the extension of facilities and the development of production techniques. On the other hand, the volume of slag discharges by-produced at the time of copper smelting process is also on trend of increase. The by-produced copper smelting slag amounts to 700,000 tons a year, which is one and half times of the total smelted copper production. Accordingly nobody disagrees that comprehensive researches on how to deal with and how to reuse the accumulated smelting copper slag have to be encouraged. Even though the possible uses of the copper smelting slag have being made on various levels at present as materials for iron powder cement, sand-blasting and fire-proofing rock wool, but a considerable volume of the slag is abandoned as unnecessary by burying or piling up in careless in the open ground.

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Manufacturing of Eco-Friend Concrete Block using Recycled Materials (순환자원을 활용한 환경친화형 콘크리트 블록 제조)

  • Lee, Jae-Jin;Han, Cheon-Goo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.389-394
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    • 2017
  • The aim of the research is providing the application method of recycled materials to manufacture the low costed eco-friend block at currently operated concrete block plant. In this research, based on the previous research results on three types of slag cement with illite, desulfurized gypsum, and wasted refractory products, the actual block product was manufactured by the currently operated plant facility and evaluated their properties to suggest the optimal proportions. As an experimental results, in aspect of compressive strength, absorption ratio, freezing resistance, and pH, type III slag incorporating 5% desulfurized gypsum with 1% replaced illite as an aggregate could be suggested as am optimal proportion. In additionally, considering the high cost of the illite, it can be considered as an optimal proportion that type III slag incorporating 5% desulfurized gypsum for binder.

Blast Furnace Slag Powder High Volume Substitution Mortar Quality Increase Due To Changes in Desulfurized Plaster Processing Method (탈황석고의 처리방법 변화에 의한 고로슬래그 미분말 다량 치환 모르타르의 품질향상)

  • Song, Yuan-Lou;Park, Yong-Jun;Kim, Sang-sup;Lee, Dong-Yun;Jang, Duk-Bae;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.55-56
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    • 2015
  • In this research the processing method of Desulfurized Plaster is changed to cyclotomy, 0.3mm sieve analysis and 500℃ heat exposure, and by changing the mix rate of the binding agent to 0~20%, it was applied to mortar that used natural aggregate and blast furnace slag for testing. The test results showed that the sieve analysis and high heat exposure of the flow and air volume increased according to the increase of mixing rate of FGD while the cyclotomy decreased. The setting time accelerated as the mixing rate of FGD increased, and the compression strength increased to its maximum when the mixing rate of FGD was right around 10%, and especially showed a high trend with cyclotomy and sieve analysis.

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Evaluation of Rheological Properties and Acceptance Criteria of Solidifying Agents for Radioactive Waste Disposal Using Waste Concrete Powder (폐콘크리트를 재활용한 방사성 폐기물용 고화제의 레올로지 특성 및 인수기준 특성평가)

  • Seo, Eun-A;Kim, Do-Gyeum;Lee, Ho-Jea
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.276-284
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    • 2022
  • In this study, performance evaluation and rheological characteristics were analyzed for recycling the fine powder of nuclear power plant dismantled waste concrete as a solidifying agent for radioactive waste disposal. The radioactive concrete fine powder was used to prepare a simulated sample, and the test specimen was prepared using Di-water, CoCl2, and 1 mol CsCl aqueous solution as mixing water. Regardless of the aggregate mixing ratio and the type of mixing water, it satisfies the performance standard of 3.45 MPa for compressive strength at 28 days of age. All specimens satisfied the criteria for submersion strength, and the thermal cycle compressive strength satisfies the criteria for all specimens except Plain-50. As a result of evaluating the rheological properties of the solidifying agent, it was found that the increase in the aggregate mixing rate decreased the yield stress and plastic viscosity. The leaching index for cobalt and cesium of all specimens was 6 or higher, which satisfies the standard. In order to secure the stable performance of the solidifying agent, it is considered effective to use 40 % or less of the aggregate component in the solidifying agent.

An Experimental Study on the Engineering Characteristics of Ternary Lightweight aggregate Mortar Using Recycling Water (회수수를 사용한 3성분계 경량 골재 모르타르의 공학적 특성에 관한 실험적 연구)

  • Lee, Jae-In;Bae, Sung-Ho;Kim, Ji-Hwan;Choi, Se-Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.48-55
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    • 2022
  • This study uses the recovered water as mixing water and artificial lightweight aggregate pre-wetting water as part of a study to increase the recycling rate and reduce greenhouse gas of the ready-mixed concrete recovered during the concrete transport process, and cement fine powder of blast furnace slag(BFS) and fly ash(FA). The engineering characteristics of the three-component lightweight aggregate mortar used as a substitute were reviewed. For this purpose, the flow, dry unit mass, compressive strength, drying shrinkage, neutralization depth, and chloride ion penetration resistance of the three-component lightweight aggregate mortar were measured. When used together with the formulation, when 15 % of BFS and 5 % of FA were used, it was found to be positive in improving the compressive strength and durability of the mortar.

Quality Increase of Mortar that Uses Cyclic Aggregate and Blast Furnace Slag Due To Changes in Desulfurized Plaster Processing Method (탈황석고의 처리방법 변화에 따른 순환골재와 고로슬래그를 사용한 모르타르의 품질향상)

  • Song, Yuan-Lou;Park, Yong-Jun;Lee, Myung-Ho;Lee, Dong-Yun;Jo, Man-Ki;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.57-58
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    • 2015
  • In this research the processing method of Desulfurized Plaster is changed to cyclotomy, 0.3mm sieve analysis and 500℃ heat exposure, and by changing the mix rate of the binding agent to 0~20%, it was applied to mortar that used cyclic aggregate and blast furnace slag for testing. The test results showed that the flow decreased in the order of cyclotomy, high heat exposure, and sieve analysis according to the mix rate of FGD, and while the air volume decreased for cyclotomy, it was shown to have almost no effect on sieve analysis and high heat exposure. The setting time accelerated as the mixing rate of FGD increased, and the compression strength increased as the mixing rate of FGD increased and especially showed a high trend with cyclotomy and sieve analysis.

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Evaluation of Reduction of CO2 Emission Achieved by Using Low-carbon Recycled Cement with Cementitious Waste Powder (폐미분말을 원료로 한 저탄소형 재생시멘트의 CO2배출량 저감평가)

  • Kwon, Eun-Hee;Ahn, Jae-Cheol;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.250-251
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    • 2014
  • With the recent movement toward sustainable development, many efforts have been made to reduce environmental loads in various domains of industry. In particular, a great deal of research and technology development has been underway on approaches to reducing industrial waste and the emission of greenhouse gases. For this reason, a quantitative analysis of the reduction in CO2 emission that could be achieved by replacing limestone material with cementitious waste powder was performed in this study. Through the analysis, it was found that CO2 emissions were reduced by up to 50 percent compared with the scenario in which OPC was used, which suggests that it is possible to reduce global CO2 emissions by approximately 5percent, or by 446.4 Tg of the 965 Tg of CO2 emissions generated by the cement industry, in the total global CO2 emissions of 19300Tg.

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