• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 동계학술발표대회 논문집
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• pp.561-566
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• 2008

The reciprocating compressor is widely used in the industry field, because it has simple principle and high efficiency. In this work, in order to improve design of discharge passage line in hydrogen compression system Numerical analysis was conducted. General information about an internal gas flow is presented by numerical analysis approach. Relating with hydrogen compressing system, which have an important role in hydrogen energy utilization, this should be a useful tool to observe the flow quickly and clearly. Flow characteristic analysis, including velocity, pressure and turbulence kinetic energy distribution of hydrogen gas going out from the cylinder to discharge-path line are presented in this paper. Discharge-passage model is designed based on real model of hydrogen compressor. Pressure boundary conditions are applied considering the real condition of operating system. The result shows velocity, pressure and turbulent kinetic energy are not distributed uniformly along the passage of the Hydrogen system. Path line or particles tracks help to demonstrate flow characteristics inside the passage. The existence of vortices and flow direction can be precisely predicted. Based on this result, the design improvement might be done.

• Journal of Advanced Marine Engineering and Technology
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• 제34권5호
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• pp.695-702
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• 2010

Numerical analysis information will be very useful to improve fluid system. General information about an internal gas flow is presented by numerical analysis approach. Relating with hydrogen compressing system, which have an important role in hydrogen energy utilization, this should be a useful tool to observe the flow quickly and clearly. Flow characteristic analysis, including pressure and turbulence kinetic energy distribution of hydrogen gas coming to the cylinder of a reciprocating compressor are presented in this paper. Suction-passage model is designed based on real model of hydrogen compressor. Pressure boundary conditions are applied considering the real condition of operating system. The result shows pressure and turbulence kinetic energy are not distributed uniformly along the passage of the Hydrogen system. Path line or particles tracks help to demonstrate flow characteristics inside the passage. The existence of vortices and flow direction can be precisely predicted. Based on this result, the design improvement, such as reducing the varying flow parameters and flow reorientation should be done. Consequently, development of the better hydrogen compressing system will be achieved.

• 동력기계공학회지
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• 제10권4호
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• pp.165-171
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• 2006

An experiment to observe reduction of pressure fluctuation in the compressing system utilizing snubber has done. The experiment measured pressure at inlet and outlet of snubber. It used an air compressor as a model of hydrogen one. Snubber with buffer and snubber without buffer were used to get comprehensive comparison between both of that snubber. An analysis by using Fast Fourier Transform (FFT) method was conducted to verify working pressure frequency. With this method pure signal of static pressure was filtered from noisy signal. The experiment was run for several speeds of piston movement. It was controlled by adjustable frequency regulator that controled rotation of actuator motor. This was connected to the piston-reciprocating compressor with V-belt. From result obtained, the fluctuation was increasing proportionally when frequency of driver motor was increased.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 하계학술발표대회 논문집
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• pp.1358-1365
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• 2008

By Computational Fluid Dynamics simulation, general information about an internal gas flow can be achieved. This will be very useful to improve flow inside the pipes and snubber system. Relating with hydrogen compressing system, which plays an important role in hydrogen energy utilization, this method should be a powerful tool to observe the flow quickly and clearly. Flow pressure characteristic analysis of hydrogen gas flowing through the snubber of a reciprocating compressor is presented in this paper. The CFD calculation of pressure pulsation and pressure loss are very close to the experiment. Therefore, consequently development of the better hydrogen compressing system will be observed with better understanding by CFD.

• 동력기계공학회지
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• 제12권1호
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• pp.20-27
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• 2008

수소 추출과 리포밍 과정, 연료 전지, 저장소로 구성된 수소 연료에 대한 연구는 세계적으로 번영하고 있는 중이다. 그러나 한국의 수소 스테이션에 대한 연구는 아직도 개발이 미미한 수준이다. 그리고 역시 수소 스테이션의 가장 중요한 부분인 수소 압축기에 대한 연구도 미흡하다. 수소압축기에서 가장 중요한 부분 중에 하나는 스너버인데 이것의 기능은 수소가스의 맥동압을 줄이고 불순물을 제거한다. 스너버 내부에는 버퍼라고 불리는 기울어진 판이 설치되어 맥동압을 줄이고 불순물을 제거하는 역할을 담당한다. 스너버 내부의 압력 손실과 맥동압이 최소가 될 때 스너버는 적절한 성능을 가졌다고 평가된다. 그러므로 이 연구의 목적은 수치해석을 통하여 스너버의 최적의 기하학적 크기와 버퍼의 각도에 따른 최적의 스너버를 찾는 것이다. 수치해석의 결과에서 다양한 버퍼각도에 따른 스너버의 독특한 특성을 볼 수 있다. 결과적으로 버퍼의 각도가 $35^{\circ}$일때 최소의 압력손실율이 발생했고, 버퍼의 각도가 $10^{\circ}$일 때 최소의 맥동압이 발생하였다.

• Tribology and Lubricants
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• 제39권5호
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• pp.212-215
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• 2023

Diaphragm compressors play a crucial role in safely compressing large volumes of high-purity hydrogen gas without contamination or leakage, thereby ensuring quality and reliability. Diaphragm compressors use a thin, flat, triple-layered diaphragm plate that is subjected to repetitive piston pressure for compression. They are usually made of metallic materials such as stainless steel or Inconel owing to their high-pressure resistance. However, since they are consumable components, they fail due to fatigue from repetitive pressure and vibration stress. This study aims to evaluate the scratch characteristics of diaphragms in operational environments by conducting tests on three different samples: Inconel 718, AISI 301, and Teflon-coated AISI 301. The Inconel 718 sample underwent a polishing process, the AISI 301 sample used raw material, and the Teflon coating was applied to the AISI 301 substrate at a thickness of 50 ㎛. To assess the scratch resistance, reciprocating motion friction tests were performed using a tribometer, utilizing 220 and 2000 grit sandpapers as the counter materials. The results of the friction tests suggested that the Teflon-coated sample exhibited the lowest initial friction coefficient and consistently maintained the lowest average friction coefficient (0.13 and 0.11 with 220 and 2000 grit, respectively) throughout the test. Moreover, the Teflon-coated diaphragm showed minimal wear patterns, indicating superior scratch resistance than the Inconel 718 and AISI 301 samples. These findings suggest that Teflon coatings may offer an effective solution for enhancing scratch resistance in diaphragms, thereby improving compressor performance in high-pressure hydrogen applications.

• Tribology and Lubricants
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• 제40권3호
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• pp.71-77
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• 2024

Hydrogen has emerged as an eco-friendly and sustainable alternative to fossil fuels. However, the utilization of hydrogen requires high-pressure compression, storage, and transportation, which poses challenges to the durability of compressor components, particularly the diaphragm. This study aims to improve the durability of 304 stainless steel diaphragms in hydrogen compressors by optimizing their surface roughness and corrosion resistance through wet etching. The specimens were prepared by immersing 304 stainless steel in a mixture of sulfuric acid and hydrogen peroxide, followed by etching in hydrochloric acid for various durations. The surface morphology, roughness, and wettability of the etched specimens were characterized using optical microscopy, surface profilometry, and water contact angle measurements. The friction and wear characteristics were evaluated using reciprocating sliding tests. The results showed that increasing the etching time led to the development of micro/nanostructures on the surface, thereby increasing surface roughness and hydrophilicity. The friction coefficient initially decreased with increasing surface roughness owing to the reduced contact area but increased during long-term wear owing to the destruction and delamination of surface protrusions. HCl-30M exhibited the lowest average friction coefficient and a balance between the surface roughness and oxide film formation, resulting in improved wear resistance. These findings highlight the importance of controlling the surface roughness and oxide film formation through etching optimization to obtain a uniform and wear-resistant surface for the enhanced durability of 304 stainless steel diaphragms in hydrogen compressors.

• 동력기계공학회지
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• 제14권3호
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• pp.25-32
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• 2010

전 세계적으로 급속도로 인기가 더해가고 있는 수소에너지는 높은 전환 효율성, 재생성, 친환경적인 특징을 가지며 미래의 주 에너지가 될 것이다. 왕복동식 압축기를 통과한 후의 수소 가스의 압력은 높은 맥동압을 가진다. 스너버는 압축기의 한 구성품으로 맥동압을 낮추고 수소가스의 불순물을 제거하기 위해 사용된다. 이 연구에서의 실험은 스너버 시스템에 사용된 강관의 맥동에 관해 조사하기 위해서 수행되었다. 맥동압은 12 Hz ~ 60 Hz의 모터속도에서 RMS값을 기준으로 0.1625% ~ 0.5305% 그리고 평균압력을 기준으로 0.1621% ~ 0.5277% 감소하였다. 압력손실은 RMS값을 기준으로 0.1092% ~ 1.4419%, 평균압력을 기준으로 0.1493% ~ 1.7507%로 측정되었다. CFD를 이용한 수치해석값은 실험값이 거의 비슷한 결과를 나타내고 강관 관로 내부 가스의 자세한 압력을 설명하기 위한 중요한 역할을 수행한다.