• Title/Summary/Keyword: Reciprocating air compressor

Search Result 61, Processing Time 0.025 seconds

Analytical Study on the Structural Strength of an Air Compressor for Main Engine Starting of 22000TEU Class Container Ships (22000TEU급 컨테이너선박의 메인 엔진 시동용 공기압축기의 구조 강도 해석에 관한 연구)

  • Kim, Soon-Kyoung;Lee, Jin-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.14 no.5
    • /
    • pp.60-67
    • /
    • 2015
  • The compressor is used for many fields not only in the industrial sector, but also as a general household product. The energy consumption required for the compressor operation is very large. The reciprocation compressor is widely used as an air compressor. Regarding the reciprocating air compressor, the discharge of the gas compacted by the method of compressing the gas by using the oscillation of the piston is generated by the piston reciprocation 1 church 1 number. When compressing after compressing the air by the oscillation of the piston, the marine reciprocating air compressor is the vibration generated in the compressor and surrounding structure due to the energy of the generated inertia. If the effect of these harmful elements can be reduced, it supports the service of the vessel. In addition, accidents generated by the noise of the vibration can be prevented. Therefore, in this research, firstly, the structural analysis of the piston part was performed, the safety factor in all results was drawn based upon this, and the reliability of the interpretation was examined in order to create the optimal design for the air compressor.

Performance Comparison of Various Types of $CO_2$ Compressors for Heat Pump Water Heater Application

  • Kim, Hyun-Jin;Kim, Woo-Young;Ahn, Jong-Min
    • International Journal of Air-Conditioning and Refrigeration
    • /
    • v.17 no.4
    • /
    • pp.115-122
    • /
    • 2009
  • Numerical simulations for scroll, two-stage twin rotary, and two-cylinder reciprocating compressors have been carried out to understand the effectiveness of each type compressor for heat pump water heater application using $CO_2$ as refrigerant. For suction pressure of 3.5 MPa and discharge pressure of 9 MPa, clearance volume ratio of the reciprocating compressor needs to be about 5% or less to have the volumetric efficiency comparable to that of the scroll compressor with tip clearance of $5\;{\mu}m$. Volumetric efficiency of the scroll compressor is quite sensitive to tip clearance. Adiabatic efficiency of the twin rotary compressor was calculated to be the lowest among the three types, and the most severe drawback of the $CO_2$ scroll compressor was a significant increase in the mechanical loss at the thrust surface supporting the orbiting scroll member. While the scroll compressor showed very smooth torque load variation, peak-to-peak torque variations of the twin rotary and two-cylinder reciprocating compressors were about 50% and 250%, respectively.

Dynamic Behavior Characteristics of Piston in Reciprocating Compressor (왕복동식 압축기 피스톤의 역학적 거동특성)

  • Cho, Ihnsung
    • Tribology and Lubricants
    • /
    • v.29 no.2
    • /
    • pp.105-110
    • /
    • 2013
  • Refrigeration and air-conditioning compressors used in home appliances, including refrigerators and air conditioners, are typically hermetic-type reciprocating compressors. Because the shell is sealed by welding, it should be designed to have a semi-permanent life. The energy consumption of a hermetic-type reciprocating compressor is low, but because it operates continuously to maintain a constant temperature inside the refrigerator, it has a certain base load. In this type of compressor, the driving motor operates at a high speed (about 3,000 - 3,600 rpm), which causes valve damage, friction, wear, and high-frequency noise. Many studies have been conducted to solve these problems. To enhance the reliability and efficiency of the reciprocating compressor, the design conditions and operating environment of journal bearings should be considered. Dynamic behavior analysis should be carried out in terms of the discharge pressure. The results showed that the load (discharge pressure) increases in the forward lookup zone and decreases in the backward lookup zone. When the revolution speed is increased, the maximum load decreases in the region where the maximum load operates.

The Design of a Linear Compressor Based on the Resonance Characteristics for the Air Conditioner (공진특성을 고려한 냉동/공조용 횡자속 선형압축기의 설계)

  • Hong, Yong-Ju;Park, Seong-Je;Kim, Hyo-Bong
    • 연구논문집
    • /
    • s.34
    • /
    • pp.39-46
    • /
    • 2004
  • The compressors in the air conditioner have the role of the pressurization and circulation of the refrigerant. The hermetic reciprocating compressors driven by rotary motor have been used for the air conditioner. The linear compressor has very simple structure and enhancement in the efficiency in comparison to that of conventional reciprocating compressor. The linear compressors are widely used for the small cryogenic refrigerator (below 1 kW), such as the Stirling refrigerator and pulse tube refrigerator. In the cryogenic application, the pressure ratio of the linear compressor is below 1.5, but the linear compressor for the air conditioner should overcome the high pressure ratio and the large pressure difference between the each sides of the piston. The resonance characteristics of the linear compressor has the significant impacts on the power consumption. To minimize the power consumption, the linear compressor should be operated at the resonance point. In the resonance characteristics, the role of the mechanical and gas spring should be considered. In present study, the cycle of the analysis of the vapor compression refrigeration cycle with the different refrigerants (R134a, R4l0a, R600a) and the designs of the linear compressor are performed. The effects of the stiffness of the mechanical spring on the electromagnetic forces would be discussed. Finally, the results show the design specification of the linear compressor for the air conditioner.

  • PDF

Pulsatile Pressure Distribution on the Snubber of Reciprocating Compressor (왕복동식 압축기의 스너버내 맥동압 분포)

  • Lee, Gyeong-Hwan;Rahman, Mohammad-Shiddiqur;Chung, Han-Shik;Jung, Hyo-Min
    • Proceedings of the SAREK Conference
    • /
    • 2007.11a
    • /
    • pp.606-611
    • /
    • 2007
  • Pulsation is an inherent phenomenon in reciprocating compressors. It interacts with piping to cause vibrations and performance problems. Indiscriminately connecting to a compressor can be dangerous and cost money in the form of broken equipment and piping, poor performance, inaccurate metering, unwanted vibration, and sometimes noise. Piping connected to a compressor can materially affect the performance and response. To minimize these detrimental effects, reciprocating compressor system should be equipped by pulsation suppression system. This study discusses pressure pulsation phenomena occurred in a reciprocating compressor system. An experiment applied air compressor unit, as pulsating pressure generator, has been done. The compressor was connected sequentially to a snubber model and pressure tank. Sensor probes were placed on the inlet and outlet pipes of snubber. Compressor was driven by a motor controlled by a frequency regulator. The experiment was conducted by adjusting the regulator at 40Hz. General information about an internal gas flow can be achieved by numerical analysis approach. Information of the velocity, pressure and turbulence kinetic energy distribution are presented in this paper. Based on this result, the design improvement might be done.

  • PDF

Prediction of the performance of a reciprocating compressor taking fluid-solid interaction into account (고체-유체의 상호작용을 고려한 왕복동 압축기의 성능예측)

  • Koh, J.C.;Joo, J.M.;Pak, C.H.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.9 no.1
    • /
    • pp.33-42
    • /
    • 1997
  • The reciprocating compressors are widely used in industrial fields for its simplicity in principle and high efficiency. But the design of it requires rigorous experiments due to its high dependence on many design parameters. In this work, a mathematical model is developed so that we can analyze the gas-solid interaction during the whole working processes of a reciprocating compressor. The governing equations, which represent the fluid-solid interaction, was derived from the unsteady Bernoulli's equation with the assumption of quasi-steady working process. The valve itself was assumed to be a one degree of freedom spring-mass-damper system. A simple thermodynamic relation, the ideal gas state equation, was used to give it an external force term assuming that the refrigerant behaves like an ideal gas. It was suggested to use a motor of higher driving frequency to enhance the performance of the reciprocating compressor without causing a faster failure of the valve.

  • PDF

Dynamic Behavior Analysis of Scroll Compressor (스크롤 압축기의 동적 거동 해석)

  • Chun, Seung-woo;Park, Sung-jun
    • Journal of Institute of Convergence Technology
    • /
    • v.2 no.2
    • /
    • pp.49-54
    • /
    • 2012
  • These conventional reciprocating compressor(reciprocating type compressor) or household refrigerators and car air conditioning rotary compressor, rotary compressor, has been used by a reciprocating piston torque variability and the deepening of the vibration problem, the suction valve and discharge valvein this study, as a result of the losses in the current use of the scroll compressor, scroll compressor with the features of low noise, high efficiency, small size, light weight, has increased. fixed Scroll(fixed scroll) scroll compressor with orbiting scroll (rotating scroll) vibration experiments were performed in order to identify the vibration characteristics of the structure of the Analysis was performed using the commercial finite element program(ANSYS) for the sake of comparison, the experimental results using a finite element model of research about the natural vibration characteristics due to a material change.

  • PDF

Counter weight design for a W/V type reciprocating air compressor (W형 및 V형 왕복동 공기압축기의 평형추 설계)

  • 김영철;성세제;김영주;최상규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.227-233
    • /
    • 2002
  • For the purpose of high outlet pressure, compactness and low vibration and noise, modem reciprocating air compressors are tend to have a multi-stage W-type or V-type cylinder arrangement. An effective counter weight calculation method is presented for reducing the inertia forces of the compressor. This calculation method is using the complex representation and verified its validity. A design program for the counter weight of W-type or V-type air compressor was presented to the manufacturer, A designed counter weight was attached to the W-type or V-type air compressor. Vibration test results gave us improved performance.

  • PDF

A Numerical Study on Heat Transfer in a Reciprocating Compressor for a Domestic Refrigerator (소형 냉장고용 왕복동식 압축기의 열전달에 관한 수치해석 연구)

  • Sim Yun-Hee;Youn Young;Park Youn Cheol
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.17 no.4
    • /
    • pp.377-385
    • /
    • 2005
  • An analytical model was developed using the lumped mass parameter method to estimate temperature distribution of metal parts and refrigerant of the hermetic reciprocating compressor, All of the lumped mass has been equated with the first law of thermodynamics. In the delivered equation, correlations of heat transfer coefficient in the heat transfer equation were taken from open literature. The equations are solved by Gauss-Jordan method simultaneously. To verify the developed numerical program, an experiment was conducted with a domestic refrigerator. The compressor which had been installed at the bottom of the experimental refrigerator was modified to measure internal temperature. Model verification test was conducted at $30^{\circ}C$ outdoor temperature with variation of compressor cooling conditions. As a result, there is a good consistency between calculated temperature and measured one.

Performance of a Reciprocating Compressor Equipped with Auxiliary Port (보조 흡입구가 장착된 왕복동 압축기의 성능 분석)

  • Lee, Yong-Ho;Kim, Hyun-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.20 no.10
    • /
    • pp.637-644
    • /
    • 2008
  • Auxiliary port which had been known to be used to reduce the expansion loss of a refrigeration system was applied to a R134a reciprocating compressor in a household refrigerator cycle with an intention of improving the compressor performance. Effects of the auxiliary port on the compressor performance was investigated by a computer simulation program. When a simple hole was made on the side wall of the cylinder as an auxiliary port and surrounding gas inside the compressor shell was assumed to be drawn into the cylinder through the hole, maximum COP improvement of 1.66% was obtained. With auxiliary port equipped with a plate type of check valve, maximum COP was raised to be 1.99%. COP improvement was more distinctive with decreasing the discharge pressure; COP improvement was 5% with discharge pressure of 7 bar.