• Title/Summary/Keyword: Reciprocating Air Compressor

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Design of Oil Supply Enhancement Device for a Variable Speed Reciprocating Compressor (가변속 왕복동 압축기의 급유 촉진기구 설계)

  • 김현진;이태진
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.1
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    • pp.25-31
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    • 2003
  • This paper addresses an oil supply enhancement device to resolve a shortage of oil supply or no oil supply at all encountered at low speed operation for a variable speed reciprocating compressor used for household refrigerators. The oil supply enhancement device comprises a moving cylinder attached to the lower end of crankshaft and two of fluid diodes, each one at the inlet and outlet of the cylinder. Up-and-down movement of the cylinder against the lower end of the crankshaft together with the functioning of the two fluid diodes produces net oil flow from oil reservoir to inside the crankshaft. The experiment on the test bench has shown that enough oil supply into the oil feeding hole cu be made by using this device even at low speed range. Some analytical study has also been carried out to under-stand its oil supply mechanism.

Counter Weight Design of Multi-stage Reciprocating Air Compressors (다단 왕복동 공기압축기의 평형추 설계)

  • Kim, Young-Cheol;Kim, Byung-Ok;Shin, Hyun-Ik
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.656-661
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    • 2003
  • Modem reciprocating air compressors have tendency to a multi-stage W-type or V-type cylinder arrangement for the purpose of high outlet pressure, compactness and low vibration and noise. A valid counter weight calculation method using the complex expression is proposed for reducing the inertia forces of the compressor. Counter weight removes only 1st forward whirl component. Counter weight formulations are applied to the six various compressor structures which are (a) 1 cylinder single-throw crank shaft, (b) 2 cylinder single-throw crank shaft (c) 2 cylinder double-throw clank shaft, (d) 3 cylinder single-throw crank shaft, (e) 4 cylinder single-throw crank shaft and (f) 4 cylinder double-throw crank shaft. The improvement of performance is verified through available vibration test.

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A Study on Reducing Vibration of Oil-Free Reciprocating Air Compressors (오일프리 왕복동식 공기압축기 진동저감을 위한 방안 연구)

  • Song, Min-Su;Park, Eun-Suk;Hwang, Sung-Wook;Oh, Seok-Jin;Ko, Hyung-Keun
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.656-662
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    • 2011
  • Recently, rolling stock technology has rapidly developed. Nevertheless, ride quality and vibration vibration on vehicle still need more study. EMU to be operated on SMRT Line 7(SR001) extension section is applied to oil-free reciprocating air compressor considering maintainability and convenience of inspection. But reciprocating air compressor compresses the air by back-and-forth motion of piston, and spreads the vibration to surrounding structures by its force of inertia. Optimum design of mounting bracket is able to reduce the vibration. As a result, we analyzed the frequency spectrum on vibration upon value by measuring vibration during operation of air compressor. On this study, we comprehend the vibration transmission process of reciprocating air compressor and consider the measure for reducing vibration by minimizing propagation of vibration.

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Research Trend in Screw Compressor Development (스크류 압축기의 연구개발 동향)

  • Lee, Dae-Young;Kim, Youngil;Nam, Leem Woo
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.151-158
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    • 1998
  • The screw compressor is first invented by a Swedish engineer, Alf Lysholm in 1934. Since then, the development of the screw compressor idea for industrial applications has been continued by the Swedish research organization Svenska Rotor Maskiner, often identified by its initials SRM. The first industrial application of the machine was marketed as an air compressor in the 1950s. The screw compressor which is a positive displacement type compressor compresses gases by the rotation of a pair of mating rotors. The operation of this compressor is entirely rotary and dynamically in balance. Also there is no need for any valve mechanism and there exists less mechanical wear between the parts compared to the conventional reciprocating compressors. Due to these prominent features, the screw compressor has been rapidly spread into the air compressor market replacing the conventional reciprocating compressors and begun to be applied as a refrigerant compressor since the 1960s. In this work, the operation principle of the screw compressor is described in brief and the major design parameters affecting the compressor performance are classified. The international research trend in screw compressor development is introduced and the current situation in our country is described.

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Performance Analysis of a Reciprocating Compressor Using a Real Gas Equation of State (실제기체 상태방정식을 이용한 왕복동압축기의 성능해석)

  • Kim, J.W.;Kim, H.J.;Pak, H.Y.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.4 no.4
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    • pp.306-315
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    • 1992
  • This paper addresses performance analysis of a reciprocating compressor. A computer simulation model has been developed to predict and estimate the compressor performance. Instead of using ideal gas equations, real gas equations are used in describing the state of gas. The compressor simulation model consists of a cylinder control volume, suction system and discharge system. Conservation laws of mass and energy are applied to the cylinder section only, The suction and discharge system are described by the Helmholtz resonator modeling. Some of input data required for the simulation have been obtained from experiments. These experimentally obtained input data are effective flow area, effective force area and dynamic characteristics of valves. Simulation results of real gas equations have been compared with those of ideal gas equations. It has been found that the simulation with real gas equations yields lower cylinder temperature and heat transfer compared with those of ideal gas equations. Differences in pressure, mass flowrates, valve motions and gas pulsations are found quite small.

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Research of Real-Time Remote Operation for Quality Improvement of the Air-compressor : Case Study of Reciprocating Air-compressor (공기압축기의 품질향상을 위한 실시간 원격 운영시스템 연구 : 왕복동형 공기압축기 대상으로)

  • Im, Sang-Don;Kim, Jong-Rae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.1
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    • pp.33-40
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    • 2014
  • Air compressor is an important facility with electric power in the industry. However, because of the noise and vibration of air compressor and is installed outside the building management difficulty. In this study, MCP (Micro Control Processor) to remote monitoring of the air compressor via the compressed air through improved quality and allows stable maintenance were designed. So, increase the productivity improvement of energy-saving effect can be obtained. Remote real-time information stored on your PC to manage air compressor equipment was higher reliability. Monitoring system is developed in this study was applied to embedded systems. It is easy to install air compressor, and low maintenance costs was to raise the economic impact.

Inertia Force Comparison of 2 Stage Reciprocating Air Compressors (이단 왕복동 공기압축기 구조에 따른 관성력 비교)

  • Kim, Young-Cheol;Ahn, Kook-Young
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.4
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    • pp.23-29
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    • 2009
  • For the purpose of high outlet pressure, compactness and low vibration and noise, 2 stage reciprocating air compressors can have various cylinder arrangement: opposed, in-line, and V type. This paper presents an effective method to calculate the inertia forces and to design counter weight. This method is based on the complex representation for the orbital behavior of the compressor shaft. This method helps to find the optimal balancing rate easily to reduce the inertial force or moment. This paper shows that the residual inertia forces of the single throw shafts and the residual inertia moments of the double throw shafts remain to be imbalanced.

Effects of gas pulsation in the suction line of a hermetic reciprocating compressor on th compressor performance (밀폐형 왕복동 압축기에서 흡입라인 가스맥동이 압축기 성능에 미치는 영향)

  • Lee, Yong-Ho;Kim, Hyun-Jin
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.404-409
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    • 2007
  • For a hermetic reciprocating compressor, it has been known that the gas pulsation in the suction line affects the compressor performance, and suction muffler design has been focused on both of noise reduction and minimum pressure drop across the muffler. Some studies have been carried out on the mutual interaction between the gas pulsation and the cylinder pressure to investigate some supercharging effects, but their efforts were limited on rather simple geometries. In this paper, interaction of the gas pulsation in the compressor suction line with cylinder pressure via suction valve motion has been calculated; for the gas pulsation analysis, modeling of Helmholtz resonators in series was used, and for cylinder pressure calculation, energy equations was set up for the gas inside the cylinder. For demonstration of this calculation method, four different types of suction line configurations for a hermetic reciprocating compressor were compared in terms of compressor performance and gas pulsation level.

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A Study on Efficiency Enhancement in a Reciprocating Compressor for a Domestic Refrigerator (소형 냉장고용 왕복동식 압축기의 효율향상에 관한 연구)

  • Sim Yun-Hee;Youn Young;Park Youn Cheol
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.5
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    • pp.418-426
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    • 2005
  • Efficiency of the compressor is most important parameter in the domestic refrigerator which runs year around. With developed analytical model about heat transfer analysis in the hermetic compressor, parametric study was performed to know the effect on efficiency by design and material modification of the compressor. Volumetric efficiency of the compressor increased approximately $3\%$ when insulation is increased about $50\%$ in suction component. However, the insulation effect on discharge component was only $1\%$. When the thermal conductivity of the discharge plenum is reduced from 300 to 20 $W/m{\cdot}K$, volumetric efficiency increased about $3.1\%$. There is no attraction in efficiency increment with variation of outside surface area of the compressor and radial heat transfer coefficient of the solid component in the compressor shell.

Performance analysis of oil free air compressor for automotive electronic air suspension system (차량용 공기현가장치의 무급유 공기압축기 성능해석)

  • Shim, Jae-Hwi;Kim, Ho-Young;Lee, Yong-Ho;Kim, Hyun-Jin
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.572-577
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    • 2006
  • Numerical simulation has been made on the performance of an oil free air compressor for automotive electronic air suspension system. Calculation results on the flow rate at various air supply pressures were reasonably well compared to the experimental data. With the aid of the computer simulation program, parametric study on the compressor design parameters has also been carried out for the compressor performance improvement: Increase in the discharge port diameter or discharge valve stiffness was found to be effective to increase the flow rate per unit compressor input for the present compressor model.

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