• Title/Summary/Keyword: Real-time inspection system

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Development of Precision Vision Inspection System for Micro Optical Parts using a New Optical Probe Implemented to have Multiple Fields of Views (다중광학창을 가진 광학소자 자동 검사 시스템 개발)

  • 이일환;이기수;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.105-109
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    • 2001
  • The micro optical parts such as ferrules are required to be manufactured within very small tolerances, as the slight deviation of the tolerance would give very large amount of loss in communication efficiency. For efficient optical communication, outer diameter, fiber diameter, fiber separation and eccentricity are significant parameters to be inspected., Thus we developed an automatic inspection system to evaluate shape parameters of the optical fiber connectors(ferrule) upto submicron accuracy using machine vision. new optical probe of multi fields of views has been developed and the image processing and data analysis algorithms have been complemented in real time basis. The developed system is successfully used in the practical ferrule manufacturing industry, and about 0.1$\mu\textrm{m}$ accuracy can be obtained with very fast inspection time.

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A Study on the Automatic Inspection System using Invariant Moments Algorithm with the Change of Size and Rotation

  • Lee, Yong-Jung;Lee, Yang-Beom;Jeong, Gi-Hwa
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.05a
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    • pp.479-485
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    • 2004
  • The purpose of this study is to develop a practical image inspection system that could recognize it correctly, endowing flexibility to the productive field, although the same object for work will be changed in the size and rotated. In this experiment, it selected a fighter, rotating the direction from $30^{\circ}\;to\;45^{\circ}$ simultaneously while changing the size from 1/4 to 1/16, as an object inspection without using another hardware for exclusive image processing. The invariant moments, Hu has suggested, was used as feature vector moment descriptor. As a result of the experiment the image inspection system developed from this research was operated in real-time regardless of the chance of size and rotation for the object inspection, and it maintained the correspondent rates steadily above from 94% to 96%. Accordingly, it is considered as the flexibility can be considerably endowed to the factory automation when the image inspection system developed from this research is applied to the productive field.

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A study on the Automatic Detection of the Welding Dimension Defect of Steel Construct using Digital Image Processing (디지털 화상처리에 의한 강.구조물의 용접부 치수 결함 검출의 자동화에 관한 연구)

  • Kim, Jae-Yeol;You, Sin;Park, Ki-Hyung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.92-99
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    • 1999
  • The inspection unit which is developed and used in this study, is processed the shape data from the CCD camera to seek welding bite section shape, and then calculated as a real dimension from measuring the value of each inspection item. The reason of measuring with the real in this study is came out from the image method which used for a long time, which is extricated the characteristic as the dimension of pixel by recognize pixel. The measurement method of the section shape is that we decide the thresholding value after we drew the histogram to binarizate the object. After that, we make flat the object to get rid of the noise and measure the shape of welded part through the boundarization of the object. The shape measurement is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual dimension of the standard specimen and the dimension of image, to measure the ratio between the actual product and the camera image. The inspection algorithm which estimates the quality of welded product is developed and also, the software GUI(Graphic User Interface) which processes the automatic test function of the inspection system is developed. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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Rate-Monotonic Scheduler with Extended Schedulability Inspection for Hard Real-Time Tesk (경성 실시간 태스크를 위한 확장된 스케줄 가능성 검사를 갖는 비율단조 스케줄러)

  • 신동헌;조수현;김영학;김태형
    • The Journal of the Korea Contents Association
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    • v.4 no.2
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    • pp.50-60
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    • 2004
  • Recently, most of the embedded system is required not only many functions but also real-time characteristics in purpose. In the hard real-time system, especially, strict deadline of periodic task can affect the performance of the system. In this paper, we design and implement the scheduler based on RM(Rate-Monotonic) rule. This scheduler makes feasible patterns based on EDF(Earliest deadline first) rule with extended schedulability inspection before execution, for periodic task-set that has high CPU utilization and then, execute periodic task-set depended on feasible patterns. The feasible pattern formed into EDF rule is capable of the efficiency of CPU up to 100 percentage and by the referenced execution of the feasible pattern is possible of removing the red-time scheduling overhead that is the defect of the order of dynamic assignment rule.

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Safety Assessment and Behavior Control System using Monitoring of Segmental PSC Box Girder Bridges during Construction (세그멘탈 PSC박스거더교량의 시공간 계측모니터링을 통한 확률적 구조안정성 평가 및 제어 시스템)

  • Shin, Jae-Chul;Cho, Hyo-Nam;Park, Kyung-Hoon;Bae, Yong-Il
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.3
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    • pp.191-201
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    • 2001
  • In spite of the increasing construction of segmental PSC box girder bridges, the techniques associated with real-time monitoring, construction control and safety assessment during construction have been less developed compared with the construction techniques. Thus, the development of an integrated system including real-time measurement and monitoring, control and safety assessment system during construction is necessary fur more safe and precise construction of the bridges. This study presents a prototype integrated monitoring system for preventing abnormal behavior and accidents under construction stages, that consist of behavior control system for precise construction, reliability-based safety assessment system, and structural analysis. Also, a prototype software system is developed on the basis of the proposed model. It is successfully applied to the Sea-Hae Grand Bridge built by FCM. The integrated system model and software system can be utilized for the safe and precise construction of segmental PSC bridges during construction.

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Development of Real-Time TCP/COF Inspection System using Differential Image (차영상을 이용한 실시간 TCP/COF 검사 시스템 개발)

  • Lee, Sang-Won;Choi, Hwan-Yong;Lee, Dae-Jong;Chun, Myung-Geun
    • Journal of the Korean Institute of Intelligent Systems
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    • v.22 no.1
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    • pp.87-93
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    • 2012
  • In this paper, we proposed a faulty pattern detection algorithm of TCP(Tape Carrier Package)/COF(Chip On Film), and implemented a real-time system for inspecting TCP/COF. Since TCP/COF has very high resolution having several micro meters, the human operator should visually inspect all the parts through microscope. In this work, we implement an inspection system to detect the faulty pattern, so the operator can visually inspect only the designated parts by the inspection system through the monitor. The proposed defects detection algorithm for TCP/COF packages is implemented by the pattern matching method based on subtracting the reference image from test image. To evaluate performance of the proposal system. we made various experiments according to type of CCD camera and light source as well as illumination projection method. From experimental results, it is confirmed that the proposed system makes it possible to detect effectively the defective TCP/COF film.

An Algorithm for the Characterization of Surface Crack by Use of Dipole Model and Magneto-Optical Non-Destructive Inspection System

  • Lee, Jin-Yi;Lyu, Sung-Ki;Nam, Young-Hyun
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1072-1080
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    • 2000
  • Leakage magnetic flux (LMF) is widely used for non-contact detection of cracks. The combination of optics and LMF offers advantages such as real time inspection, elimination of electrical noise, high spatial resolution, etc. This paper describes a new nondestructive evaluation method based on an original magneto-optical inspection system, which uses a magneto-optical sensor, LMF, and an improved magnetization method. The improved magnetization method has the following characteristics: high observation sensitivity, independence of the crack orientation, and precise transcription of the geometry of a complex crack. The use of vertical magnetization enables the visualization of the length and width of a crack. The inspection system provides the images of the crack, and shows a possibility for the computation of its depth.

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Development of a Ddistributed Numerical Control System (DNC 시스템 개발)

  • Kim, S.H.;S.W.;S.B.;J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.19-29
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    • 1995
  • The basic technology for a production system represented by design, machining, assembly, and inspection, is machining technology such as CNC machine tools. etc. Direct Numerical Control, that effeciently manages NC programs is developing into Distributed Numerical Control that increases the utilization of the machining cell. It has the ability of monitoring and control, in real time, for CNC and periperial equipment. In this study, we develop a Distributed Numerical Control system that has real time and multitasking operation capability for the machining cell with various CNC's. With the consideration of economy, generalization and extension, the system is interfaced with CNC machine tools and periperial device using RS-485 network and RS-232C communication methods.

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Development of On-Line Life Monitoring System for high-Temperature Header of Fossile Powder Plant Boiler (화력발전소 보일러 고온헤더의 실시간 수명 감시시스템 개발)

  • 윤필기;정동관;윤기봉
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.605-611
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    • 1999
  • Conventional methods for assessing remaining life of critical high temperature components in fossil power plants rely on nondestructive inspection practices and accompanying life analysis based on fracture mechanics By using these conventional methods. It has been difficult to perform uninterrupted in-service inspection for life prediction. Thus, efforts have been made for developing on-line remaining life monitoring systems employing information on the shape of structures, operating variables and material properties. In thus study, a software for on-line life monitoring system which performs real-time life evaluation of a high temperature system headers was developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperatures/stress transfer Green functions derived in advance for the specific headers. The major benefits of the developed software life in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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Development of The Flexible User-Friendly Real-Time Machine Vision Inspection System (사용자 중심의 유연한 실시간 머신비전 검사시스템 개발)

  • Cho, In-Sung;Lee, Ji-Hong;Oh, Sang-Jin
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.3
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    • pp.42-50
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    • 2008
  • We developed a visual inspection system for detecting defective products. Most existing inspection systems are designed to be dedicated to one product, which makes operator spend extra money and time to adopt other products. In this work, we propose a flexible visual inspection system that can inspect various products without any additional major job at a low-cost. The developed system contained image processing algorithm libraries and user-friendly graphic interface for adaptable image-based inspection system. We can find a proper threshold value using the proposed algorithm which uses correlation coefficient between a non-defective product and existing sample images of defective product. And We tested the performance of the proposed algorithm using Otsu's method. The proposed system is applied to a automated inspection line for cellular phone.