• Title/Summary/Keyword: Real-time inspection system

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Real-Time PCB Inspection System using the Line Scan Camera (Line Scan Camera를 이용한 실시간 PCB 검사 시스템)

  • 하종수;이영아;이영동;최강선;고성제
    • Proceedings of the IEEK Conference
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    • 2002.06d
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    • pp.81-84
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    • 2002
  • This paper presents the real-time PCB(Printed circuit board) inspection system that can detect thin open/short error using the line scan camera. After a overall introduction of our system, the outline of our inspection methods are described. The goal of our inspection system is the real time and detailed inspection using the line scan camera. To perform inspection processing in real-time, we utilize double buffering structure. In order to solve the problem of unexpectable pixels of PCB, we propose melting process which eliminates unexpectable pixels of PCB. The design and development of our prototype of PCB ins- pection system is discussed and test results are presented to show the effectiveness of the developed inspection algorithm.

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The Development of Surface Inspection System Using the Real-time Image Processing (실시간 영상처리를 이용한 표면흠검사기 개발)

  • 이종학;박창현;정진양
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.171-171
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    • 2000
  • We have developed m innovative surface inspection system for automated quality control for steel products in POSCO. We had ever installed the various kinds of surface inspection systems, such as a linear CCD and a laser typed surface inspection systems at cold rolled strips production lines. But, these systems cannot fulfill the sufficient detection and classification rate, and real time processing performance. In order to increase detection and classification rate, we have used the Dark, Bright and Transition Field illumination and area type CCD camera, and fur the real time image processing, parallel computing has been used. In this paper, we introduced the automatic surface inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms and its performance obtained at the production line.

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Development of Real-Time Vision-Based Fabric Inspection System (비전 시스템을 이용한 실시간 섬유결점 검사기 개발)

  • 조지승;정병묵;박무진
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.92-99
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    • 2003
  • Quality inspection of textile products is an important problem for fabric manufacturers. This paper presents an automatic vision-based system for quality control of web textile fabrics. Typical web material is 1-3m wide and is driven with speeds ranging from 20m/min to 200m/min. At the present, the quality assessment procedures are performed manually by expert. But worker can not detect more than 60% of the present defect and inspect the fabric if moving faster than 30m/min. To increase the overall quality and homogeneity of textile, an automated visual inspection system is needed fur the productivity. However, the existing inspection system are too expensive to purchase for small companies. In this paper, the proposed PC based real-time inspection algorithm gives low cost textile inspection system, high detection rate with good accuracy and low rate of false alarms. The method shows good results in the detection of several types of fabric defects.

The Design and Performance Verification of Real-Time Inspection Equipment Software based on Windows Operating System (윈도우 운영체제 기반의 실시간 점검장비 소프트웨어 설계 및 성능검증)

  • Kim, Hyo-Joung;Heo, Yong-Kwan;Kwon, Byung-Gi
    • The Journal of the Korea Contents Association
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    • v.17 no.10
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    • pp.1-8
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    • 2017
  • As the recent advancement of military equipment has been accelerated, it is becoming more important to act as an inspection device that verifies the performance of equipment in real time. Most of the inspection equipments were developed on the Windows OS based system. considering development convenience and development period. However, sice the data communication between these models occurs asynchronously, there is a problem that it is difficult to guarantee real-time performance of the window-based inspection equiment. To solve these problems, we use real-time commercial solutions to guarantee the real-time performance of Windows-based inspection equipment. In this paper, we propose a method of designing and implementing the inspection equipment software based on Real-Time implanted Kernel-Multi Processor (RTiK-MP) operating in Windows environment. In addition, real-time performance data accuracy was measured through a high-speed communication tool and interlocking test to verify the performance of the inspection device based on the real-time porting kernel.

Implementation for Real-Time of MIL-STD-1553B Communication in Inspection Equipment Based on Windows with RTiK and DPC Control (RTiK과 DPC 제어를 통한 윈도우즈 기반의 검사장비에서 MIL-STD-1553B 통신의 실시간 구현)

  • Kim, Jong-Jin;Lee, Sang-Gil;Lee, Cheol-Hoon
    • Journal of Korea Multimedia Society
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    • v.24 no.2
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    • pp.199-207
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    • 2021
  • It is very important to support real-time on the inspection equipment based on Windows. In particular, in the system using MIL-STD-1553B communication, which is widely used in military weapon systems, real-time is required for inspection equipment that uses mostly platforms based on Windows such as Industrial PCs. However, in order to use a complete real-time operating system such as VxWorks, the purchase cost is expensive and the implementation is complicated on the system, so it is not suitable for inspection equipment that requires simple functions to just check go or no-go. Therefore, in this paper, a Real-Time implanted Kernel(RTiK) in the Windows kernel is implanted in order to improve these defects, and real-time performance is implemented for periodically MIL-STD-1553B communication by Deferred Procedure Call(DPC) of Windows. Also, it was verified that the period of up to 2ms was guaranteed with a RDTSC into the EDX:EAX registers for measuring the periodicity.

A Video based Web Inspection System for Real-time Detection of Paper Defects during Papermaking Processes (제지공정의 실시간 결함 검출을 위한 영상 기반 웹 검사 시스템)

  • Hahn, Jong-Woo;Choi, Young-Kyu
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.79-85
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    • 2010
  • In this paper, we propose a web inspection system (WIS) for real-time detection of paper defects which can cause critical fractures during papermaking process. Our system incorporates high speed line-scan camera, lighting system, and detection algorithm to provide robust and precise detection of paper defects in real-time. Since edge defects are very crucial to the paper fractures, our system focuses on the edge region of the paper instead of inspecting the whole paper area. In our algorithm, image projection and sub-pixel operation are utilized to detect the edge defects precisely and connected component labeling and shape analysis techniques are adopted to extract various kinds of the region defects. Experimental results revealed that our web inspection system is very efficient for detecting paper defects during papermaking processes.

Constructing a Automatic Real-time Line-Scan Inspection System (실시간 자동 검사를 위한 라인 스캔 컴퓨터 비전 시스템의 연구)

  • Jang, Dong-Sik;Kim, Yong-Deok
    • IE interfaces
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    • v.9 no.1
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    • pp.73-82
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    • 1996
  • The purpose of this research is to construct real-time image acquisition system for a line-scan inspection system as a computer vision system. To construct the line-scan inspection system, many problem arise. However, problems of image acquisitions using linear CCD are practically studied in this paper. These problems are concerned to proper lighting systems, relations with handling system, camera systems, and impacts due to the noise of environment. These problems are examined separately, and proper configurations for each case are suggested to construct the line-scan image acquisition system.

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Real-time PCB Vision Inspection Using Pattern Matching (패턴 매칭을 이용한 실시간 PCB 비전 검사)

  • 이영아;박우석;고성제
    • Proceedings of the IEEK Conference
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    • 2003.07e
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    • pp.2335-2338
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    • 2003
  • This paper presents a real-time PCB (Printed Circuit Board) vision inspection system. This system can detect the OPEN and SHORT of the PCB which of the line width is 150$\mu\textrm{m}$. Our PCB inspection system is based on the referential method. Since the size of the captured PCB image is very large, the image is divided into 512${\times}$512 images to apply the accurate alignment efficiently. To correct the misalignment between the reference image and the inspection image, pattern matching is performed. In order to implement the proposed algorithm in real-time, we use the SIMD instruction and the double buffering structures. Our experiential results show the effectiveness of the developed inspection algorithm.

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A Visual Inspection System for Gravure Printing Using Perimetric Mask and Symmetry Transform Algorithm (주변마스크와 대칭변환 알고리즘을 이용한 그라비아 인쇄 불량 검사시스템)

  • 이칠우;김만진;기명석
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.12
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    • pp.984-993
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    • 2003
  • In Gravure printing process, there are a lot of printing errors caused by expansion and contraction of printing materials and difficulty of printing of small letters, accordingly we cannot detect those errors with eyes. In this paper, we describe the algorithm which can detect small errors automatically in Gravure printing process and a real-time detection system adopting the algorithm. We present the Perimetric Mask algorithm that can eliminate tiny errors occurring near the contour of printing objects to achieve accurate inspection, and also construct an algorithm utilizing symmetry transform which can emphasize tiny errors to make a robust inspection system. We have made a system running in real-time and verified the efficiency of the algorithm.

Real-Time Textile Dimension Inspection System Using Zone-Crossing Method, Distortion Angle Classifier and Gray-Level Co-occurrence Matrix Features (영역교차법, 왜곡각 분류자 및 명암도 상관행렬 특징자를 이용한 실시간 섬유 성량 검사 시스템)

  • 이응주;이철희
    • Journal of Korea Multimedia Society
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    • v.3 no.2
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    • pp.112-120
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    • 2000
  • In this paper, we implement a real-time textile dimension inspection system. It can detect various types of real defects which determine the quality of fabric product, defect positions of textile, classify the distortion angel of moving textile and the density. In the implemented system, we measure the density of textile using zone-crossing method with optical lens to solve the noise and real-time problems. And we compensate distortion angel of textile with the classification of distortion types using gaussian gradient and mean gradient features. And also, it detecs real defects of textile and its positions using gray level co-occurrence matrix features. The implemented texile demension inspection systemcan inspect textile dimensions such as density, distortion angle, defect of textile and defect position at real-time. In the implemented proposed texitile dimension inspection system, It is possible to calculate density and detect default of textile at real-time dimension inspection system, it is possible to calculate density and detect default of textile at textile states throughout at all the significant working process such as dyeing, manufacturing, and other texitle processing.

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