• 제목/요약/키워드: Real Time Fault Diagnosis

검색결과 149건 처리시간 0.024초

RNN-based integrated system for real-time sensor fault detection and fault-informed accident diagnosis in nuclear power plant accidents

  • Jeonghun Choi;Seung Jun Lee
    • Nuclear Engineering and Technology
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    • 제55권3호
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    • pp.814-826
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    • 2023
  • Sensor faults in nuclear power plant instrumentation have the potential to spread negative effects from wrong signals that can cause an accident misdiagnosis by plant operators. To detect sensor faults and make accurate accident diagnoses, prior studies have developed a supervised learning-based sensor fault detection model and an accident diagnosis model with faulty sensor isolation. Even though the developed neural network models demonstrated satisfactory performance, their diagnosis performance should be reevaluated considering real-time connection. When operating in real-time, the diagnosis model is expected to indiscriminately accept fault data before receiving delayed fault information transferred from the previous fault detection model. The uncertainty of neural networks can also have a significant impact following the sensor fault features. In the present work, a pilot study was conducted to connect two models and observe actual outcomes from a real-time application with an integrated system. While the initial results showed an overall successful diagnosis, some issues were observed. To recover the diagnosis performance degradations, additive logics were applied to minimize the diagnosis failures that were not observed in the previous validations of the separate models. The results of a case study were then analyzed in terms of the real-time diagnosis outputs that plant operators would actually face in an emergency situation.

A New Study on Vibration Data Acquisition and Intelligent Fault Diagnostic System for Aero-engine

  • Ding, Yongshan;Jiang, Dongxiang
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년 영문 학술대회
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    • pp.16-21
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    • 2008
  • Aero-engine, as one kind of rotating machinery with complex structure and high rotating speed, has complicated vibration faults. Therefore, condition monitoring and fault diagnosis system is very important for airplane security. In this paper, a vibration data acquisition and intelligent fault diagnosis system is introduced. First, the vibration data acquisition part is described in detail. This part consists of hardware acquisition modules and software analysis modules which can realize real-time data acquisition and analysis, off-line data analysis, trend analysis, fault simulation and graphical result display. The acquisition vibration data are prepared for the following intelligent fault diagnosis. Secondly, two advanced artificial intelligent(AI) methods, mapping-based and rule-based, are discussed. One is artificial neural network(ANN) which is an ideal tool for aero-engine fault diagnosis and has strong ability to learn complex nonlinear functions. The other is data mining, another AI method, has advantages of discovering knowledge from massive data and automatically extracting diagnostic rules. Thirdly, lots of historical data are used for training the ANN and extracting rules by data mining. Then, real-time data are input into the trained ANN for mapping-based fault diagnosis. At the same time, extracted rules are revised by expert experience and used for rule-based fault diagnosis. From the results of the experiments, the conclusion is obvious that both the two AI methods are effective on aero-engine vibration fault diagnosis, while each of them has its individual quality. The whole system can be developed in local vibration monitoring and real-time fault diagnosis for aero-engine.

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에이젼트기반 실시간 고장진단 시뮬레이션기법 (Agent based real-time fault diagnosis simulation)

  • 배용환;이석희;배태용;이형국
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.670-675
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    • 1994
  • Yhis paper describes a fault diagnosis simulation of the Real-Time Multiple Fault Dignosis System (RTMFDS) for forcasting faults in a system and deciding current machine state from signal information. Comparing with other diagnosis system for single fault,the system developed deals with multiple fault diagnosis,comprising two main parts. One is a remotesignal generating and transimission terminal and the other is a host system for fault diagnosis. Signal generator generate the random fault signal and the image information, and send this information to host. Host consists of various modules and agents such as Signal Processing Module(SPM) for sinal preprocessing, Performence Monotoring Module(PMM) for subsystem performance monitoring, Trigger Module(TM) for multi-triggering subsystem fault diagnosis, Subsystem Fault Diagnosis Agent(SFDA) for receiving trigger signal, formulating subsystem fault D\ulcornerB and initiating diagnosis, Fault Diagnosis Module(FDM) for simulating component fault with Hierarchical Artificial Neural Network (HANN), numerical models and Hofield network,Result Agent(RA) for receiving simulation result and sending to Treatment solver and Graphic Agent(GA). Each agent represents a separate process in UNIX operating system, information exchange and cooperation between agents was doen by IPC(Inter Process Communication : message queue, semaphore, signal, pipe). Numerical models are used to deseribe structure, function and behavior of total system, subsystems and their components. Hierarchical data structure for diagnosing the fault system is implemented by HANN. Signal generation and transmittion was performed on PC. As a host, SUN workstation with X-Windows(Motif)is used for graphic representation.

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확률분포추정기법을 이용한 와이어로프의 결함진단 (Wire Rope Fault Detection using Probability Density Estimation)

  • 장현석;이영진;이권순
    • 전기학회논문지
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    • 제61권11호
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    • pp.1758-1764
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    • 2012
  • A large number of wire rope has been used in various inderstiries as Cranes and Elevators from expanding the scale of the industrial market. But now, the management of wire rope is used as manually operated by rope replacement from over time or after the accident.It is caused to major accidents as well as economic losses and personal injury. Therefore its time to need periodic fault diagnosis of wire rope or supply of real-time monitoring system. Currently, there are several methods has been reported for fault diagnosis method of the wire rope, to find out the feature point from extracting method is becoming more common compared to time wave and model-based system. This method has implemented a deterministic modeling like the observer and neural network through considering the state of the system as a deterministic signal. However, the out-put of real system has probability characteristics, and if it is used as a current method on this system, the performance will be decreased at the real time. And if the random noise is occurred from unstable measure/experiment environment in wire rope system, diagnostic criterion becomes unclear and accuracy of diagnosis becomes blurred. Thus, more sophisticated techniques are required rather than deterministic fault diagnosis algorithm. In this paper, we developed the fault diagnosis of the wire rope using probability density estimation techniques algorithm. At first, The steady-state wire rope fault signal detection is defined as the probability model through probability distribution estimate. Wire rope defects signal is detected by a hall sensor in real-time, it is estimated by proposed probability estimation algorithm. we judge whether wire rope has defection or not using the error value from comparing two probability distribution.

EHB 시스템을 위한 실시간 모델 기반 고장 진단 시스템 (Real-Time Model-Based Fault Diagnosis System for EHB System)

  • 한광진;허건수;홍대건;김주곤;강형진;윤팔주
    • 한국자동차공학회논문집
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    • 제16권4호
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    • pp.173-178
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    • 2008
  • Electro-hydraulic brake system has many advantages. It provides improved braking performance and stability functions. It also removes complex mechanical parts for freedom of design, improves maintenance requirements and reduces unit weight. However, the EHB system should be dependable and have back-up redundancy in case of a failure. In this paper, the model-based fault diagnosis system is developed to monitor the brake status using the analytical redundancy method. The performance of the model-based fault diagnosis system is verified in real-time simulation. It demonstrates the effectiveness of the proposed system in various faulty cases.

방사음을 이용한 모터 결함 판정용 실시간 전문가 시스템 개발 (Development of a Real-time Fault Diagnosis System for Electric Motors using radiated sound signals)

  • 경용수;김상명;왕세명
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.603-608
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    • 2001
  • In order to distinguish fault electric motors automatically in real time. an intelligent diagnosis technique may be required. This paper presents an automatic fault detection system for electric motors by using their acoustic noises. Time signals of each candidate motor were measured in an anechoic chamber for further analysis. Spectral analysis was first carried out and they showed that two typical types of fault motors could be successfully distinguished in the frequency domain; bearing faults and scratches. Unlike the trend of normal motors that shows only a single dominant peak at around 2000 ㎐, several peaks are bunched together in bearing fault motors. On the other hand, large frequency noises at around 6500 ㎐ are newly arisen in scratchy fault motors. However, the processing time for spectral analysis was rather long for a real time application in production lines. Thus, a number of band-pass filters were used in the time domain instead for a real time application. Before applying filters, the bands of filters were set from the information of spectral analysis. By applying a set of band-pass filters, the RMS values of each filtered signal were calculated, and thus the normal and damaged motors could be successfully distinguished.

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임베디드 타입의 실시간 BLDC 전동기 고장진단 시스템 구현 (Imbedded Type Real-Time Fault Diagnosis for BLDC Motors)

  • 박진일;김용민;이대종;조재훈;전명근
    • 조명전기설비학회논문지
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    • 제23권4호
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    • pp.62-71
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    • 2009
  • 본 논문에서는 주성분 분석 기법에 의한 BLDC 전동기의 고장진단 알고리즘과 임베디드 타입의 실시간 고장진단 시스템을 구현하였다. 우선 오프라인 상태에서 제안된 고장진단 알고리즘을 검증하기 위해 BLDC 고장진단 실험장치를 구현한 후 LabVIEW 프로그램에 의해 다양한 고장 데이터를 취득하였다. 취득된 데이터는 신호특성에 맞는 전 처리과정을 수행한 후 주성분분석 기법에 의해 고장특성을 나타내는 특징을 추출하고 최종적으로 BLDC 전동기의 진단은 유클리디안 거리 유사도 방법에 의해 수행된다. 이러한 결과를 바탕으로 임베디드 타입의 실시간 BLDC 고장진단 시스템을 구현하였다. 제안된 방법은 다양한 실험을 통하여 성능을 평가하였다.

스핀코터의 진동 평가를 통한 이상 검출 시스템 개발 (Fault Detection System Development for a Spin Coater Through Vibration Assessment)

  • 문준희;이봉구
    • 한국정밀공학회지
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    • 제26권11호
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    • pp.47-54
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    • 2009
  • Spin coaters are the essential instruments in micro-fabrication processes, which apply uniform thin films to flat substrates. In this research, a spin coater diagnosis system is developed to detect the abnormal operation of TFT-LCD process in real time. To facilitate the real-time data acquisition and analysis, the circular-buffered continuous data transfer and the short-time Fourier transform are applied to the fault diagnosis system. To determine whether the system condition is normal or not, a steady-state detection algorithm and a frequency spectrum comparison algorithm using confidence interval are newly devised. Since abnormal condition of a spin coater is rarely encountered, algorithm is tested on a CD-ROM drive and the developed program is verified by a function generator. Actual threshold values for the fault detection are tuned in a spin coater in process.

고급 분산 제어 시스템을 위한 고장 진단 퍼지 전문가 시스템의 개발 (Development of fault diagnosis fuzzy expert system for advanced control system)

  • 변승현;박세화;허윤기;서창준;이재혁;김병국;박동조;변증남
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.959-964
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    • 1993
  • We developed fault diagnosis fuzzy expert system for ACS(Advanced Control System). ACS is a DCS(Distributed Control System) with advanced control algorithm fault tolerance capabilities, fault diagnosis functions, and so on. Fuzzy expert system developed for an ACS in this paper gives an operator alarm signal depending on the state of process value and manipulated value, and the cause of alarm in real time. Simple experiment result with several rules for the-fault-diagnosis of drum level loop in Seoul-Power-Plant.

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가스경로해석을 통한 터보제트엔진의 실시간 고장 진단 및 건전성 추정에 관한 연구 (A Study on Real Time Fault Diagnosis and Health Estimation of Turbojet Engine through Gas Path Analysis)

  • 한동주
    • 한국항공우주학회지
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    • 제49권4호
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    • pp.311-320
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    • 2021
  • 무인기용 터보제트엔진의 운전 중 발생하는 고장을 실시간으로 진단하기 위한 방안 및 성능 열화와 관련된 건정성 추정에 관해 연구하였다. 이를 위해서, 동적 열역학 가스경로해석을 통한 비선형 동특성 방정식으로부터 실시간 선형모델을 도출하였고, 연출된 운전상황과 고장 발생을 실시간으로 진단하기 위해 칼만필터와 가설 검증에 기초한 확률적 판단 기법을 적용하였다. 이 결과, 분명한 고장 검출과 분리 성능을 보임으로써 그 효용성을 확인하였다. 측정변수를 통한 건전성 추정과 관련하여, 실제 엔진 구성품의 성능 열화 추이를 모사하였고, 적응형 칼만필터를 적용하여 추정 기법의 타당성을 입증함으로써, 상태 기반 고장 진단 및 정비 기법에 효과적으로 사용될 수 있음을 보였다.