• Title/Summary/Keyword: Real Car Test

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The Collapse Characteristics of Vehicle Thin-walled Members Coated Damping Material (댐핑재가 도포된 차체 박육부재의 압궤특성)

  • 송상기;박상규;송찬일
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.1
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    • pp.76-81
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    • 2003
  • The purpose of this study is to analyze the collapse characteristics of widely used spot welded section members coated damping material Y1000 and to develop an analysis method for acquiring exact collapse loads and energy absorption ratio. Hat-shaped thin-walled members have the biggest energy absorbing capacity in a front-end collision. The sections were tested on quasi-static and impact loads. Specimens with two type thickness, width ratio and spot weld pitch on the flange have been tested in impact velocities(6.73n0sec and 7.54n1sec) which imitate a real-life car collision. As a result, it was developed the system for acquiring impact energy absorbing characteristics of structure united thin-walled member and damping materials.

Identification of Connection Stiffnesses of Bolted Structures Using a Substructural Sensitvitity Analysis (부분구조 기반 민감도 해석을 이용한 볼트겹합 구조물의 결합강성 추정)

  • 서세영;방극호;김찬묵;이두호
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.7
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    • pp.287-294
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    • 2001
  • The identification of connection stiffnesses of bolted structures is presented using FRT-based substructural sensitivity analysis. The substructural design sensitivity formula is derived and plugged into the optimization module of MATLAB to identify connection stiffnesses of an air-conditioner compressor or passenger Car. The air-conditioner composed of a compressor and a bracket, is analysed by using the FRT-based substructural(FBS) method to obtain FTRs an FE model is generated for the bracket, and the impact hammer test is performed for the compressor, Obtained FRTs are combined to calculate the reaction force at the connection point and the system response. By minimizing the difference between a target FRT and calculated one the connection element properties of the air-conditioner syste are identified It is shown that the proposed identification method is effective for a real problem.

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A Study on the Vibration Characteristics for Safety Design of Vehicle Structure (차량 구조물 안전설계를 위한 진동특성에 관한 연구)

  • 신귀수;이기형
    • Journal of the Korean Society of Safety
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    • v.13 no.2
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    • pp.13-21
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    • 1998
  • This is a study on the natural vibration characteristics of Vehicle frame. Nowadays, many trucks freight the over-load, do the car designers consider the over-load about 200% in the design. It's necessary to make the model of a vehicle and simulate it for the test of driving condition, durability and vibration behavior before the vehicle is manufactured. If it is possible to make a simulation using the static and dynamic analysis, this is very useful in accomplishing an optimal design of the vehicle. In this paper, we studied the vibration characteristics of a truck body frame. The automobile body frame model for experiment is made smaller than real size frame with the ratio of 1/10. The vibration characteristics of a frame is considered as one of main factors in analyzing and improving the problem for ride comfort, noise and vibration reduction. Therefore, we experimented two method to neglect the nonlinearity. First is bolting and second is welding at the joint section. We compared computer simulation results and experimental data.

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Optimization Design and Implementation of DC-DC Converter(LDC) for Electric Vehicle (전기자동차용 DC-DC 컨버터 최적설계)

  • Kwon, Yong-Hyo;Kim, Seung-Mo;Kim, Pyo-Soo;Kim, Mal-Su;Nam, Kwang-Hee
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.107-108
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    • 2012
  • This paper presents design and implementation of the LDC(1.8 kW DC-DC Converter for Electric Vehicles). For Implementation of the LDC, the adapted topology is ZVS(Zero Voltage Switching) PSFB(Phase Shift Full Bridge) with Digital Control is adopted. Also, for the purpose of stable operation of the LDC in vehicle with variable electrical load condition, Continuous Voltage and Current Limit Control scheme based on PI controller are developed. According to real-car test mode, the prototype of proposed the LDC is verified with performance and stability. Thus, optimizing design and implement of the LDC are discussed, and experimental results are presented.

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Design and Implementation of Power Conversion Unit(PCU) for Motor of Electric Vehicle (전기자동차 모터구동용 전력변환장치(PCU) 설계 및 구현)

  • Kim, Mal-Soo;Kim, Seung-Mo;Huh, Nam-Euk;Oh, Seung-Jin;Nam, Kwang-Hee
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.201-202
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    • 2012
  • This paper presents design and implementation of the PCU(150 kVA 3-Phase PWM Inverter for Electric Vehicles). For Implementation of the PCU, it is consist with Case, Connectors, IGBT module for PWM switching, DC-capacitor for dc-source, resolver for sensing of speed & position, and PCB board for control & gate-driver. Also, for the purpose of stable operation of the PCU in vehicle with variable torque condition in motor, current control scheme based on torque-map are developed. According to real-car test mode, the prototype of proposed the PCU is verified with performance and stability. Thus, design and implement of the PCU are discussed, and experimental results are presented in this paper.

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Identification of Connections of Vibration Systems Using Substructural Sensitivity Analysis (부분구조 기반 민감도 해석을 이용한 진동시스템의 연결부 특성 추정)

  • 서세영;김도연;김찬묵;이두호
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.786-792
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    • 2001
  • In this paper, the identification of connections for a vibration system has been presented using FRF-based substructural sensitivity analysis. The substructural design sensitivity formula is derived and plugged into a commercial optimization program, MATLAB, to identify connection stiffness of an air-conditioner system of passenger car. The air-conditioner system, composed of a compressor and a bracket is analyzed by using FRF-based substructural(FBS) method. To obtain the FRFs, FE model is built for the bracket, and the impact hammer test is performed for the compressor. Obtained FRFs are combined to calculate the reaction force at the connection point and the system response. Connection element properties are determined by minimizing the difference between a target FRF and calculated one. It is shown that the proposed identification method is effective even for a real problem.

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Dynamic Stress Analysis of Structural Connection using FRF-based Substructuring Method (구조물의 연결부에서 전달함수합성법을 이용한 동응력 해석)

  • 공태식;김찬묵;이두호;서세영
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.1195-1201
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    • 2002
  • Researches on the FRF-based substructuring method have been mainly focused on vibratory response analysis. Present study Is concerned about the application of the method to the dynamic stress analysis of a air-conditioner compressor mounting bracket in a passenger car. This is performed by using reaction forces that can be obtained by the FRF-based substructuring method. The air-conditioner system, composed of a compressor and bracket, Is analyzed by using the FRF-based substructuring method. The experimental and numerical FRFs are combined to calculate the system responses and reaction forces at the connection point. The dynamic reaction forces plugged into the bracket FE model to compute the stresses of the bracket Dynamic strains by the present method are compared with those from strain-gage test for bracket system on shaker. The comparison shows possibility of practical usage of the method for the real problem

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Fire Suppression Experiment for Road Tunnel Low Pressure Water Spray Systems (도로터널 저압 물분무설비 화재진압 실험)

  • Choi, Byung-Il;Han, Yong-Shik;Kim, Myung-Bae;So, Soo-Hyun
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2008.04a
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    • pp.218-221
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    • 2008
  • The real scale fire suppression test inside a road tunnel were carried out for water spray systems. The dimension of the tunnel is 7.5m in height and 11.6m in width. 3 different water spray nozzle systems with low operating pressure less than 3.5 bar were used in the experiment. Two types of fires were tested. One is a $1.4m^2$ heptane pool fire and the other is a 2000CC passenger car fire. From the experiment, the spray densities of tested systems were about $6.0\;l/min/m^2$ which is currunt domestic guideline. Although all the systems cannot extinguish the tested fires, it was found that they can reduce the tunnel temperature and have a capability to control and suppress the tested fire.

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A miniature inertia simulator using vector controlled induction motor (벡터제어 유도전동기를 이용한 축소형 관성 시뮬레이터)

  • Kim, Gil-Dong;Park, Young-Jae;Park, Hyun-Jun;Byun, Youn-Seop;Jang, Dong-Uook;Jho, Jeong-Min
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.413-415
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    • 2001
  • A railroad vehicle(Light weight electric rail car, Urban railroad, High-speed railroad) need to construct propulsion- system capacity experiment equipment to test performance or to estimate confidence. Experiment equipment in interior have been used Flywheel which is equal to the same inertia as railroad straight moment. But mechanical inertia using flywheel don't change inertia and can't embody traveling-struggle which is similar to actual traveling-struggle. We propose the method to embody electric railroad load system with inertia using electric servo motor in order to get the characteristic of real vehicle load, and confirm this algorithm with simulation and experiment.

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Experimental Study on the Characteristics of Pressure Variation of KTX Passing Through Tunnel

  • Nam, Seong-Won
    • International Journal of Railway
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    • v.1 no.4
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    • pp.169-174
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    • 2008
  • Experimental study has been conducted to clarify the internal and external pressure variation characteristics for KTX(Korea Train eXpress) passing through tunnel. Abrupt pressure variation gives rise to the ear-discomfort for passenger and fatigue for car body. In this study, the internal and external pressure variation are measured by using KTX real train experiment and on-board portable data acquisition system in Gyeongbu high speed commercial line. The tunnels from 200 m to 4000 m in length are chosen for the investigation of tunnel length effects. From the results of experiment, the internal pressure variation rate for all the test tunnels is lower than the standard criteria of 200 Pa/s. And, the critical tunnel lengths for pressure wave pattern are classified into 7 groups by using the theoretical L-t diagram analysis.

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