• Title/Summary/Keyword: Reactor pressure vessel(RPV)

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The investigation of the carbon on irradiation hardening and defect clustering in RPV model alloy using ion irradiation and OKMC simulation

  • Yitao Yang;Jianyang Li;Chonghong Zhang
    • Nuclear Engineering and Technology
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    • v.56 no.6
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    • pp.2071-2078
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    • 2024
  • The precipitation of solutes is a major cause of irradiation hardening and embrittlement limiting the service life of reactor pressure vessel (RPV) steels. Impurities play a significant role in the formation of precipitation in RPV materials. In this study, the effects of carbon on cluster formation and irradiation hardening were investigated in an RPV alloy Fe-1.35Mn-0.75Ni using C and Fe ions irradiation at 290 ℃. Nanoindentation results showed that C ion irradiation led to less hardening below 1.0 dpa, with hardening continuing to increase gradually at higher doses, while it was saturated under Fe ion irradiation. Atom probe tomography revealed a broad size distribution of Ni-Mn clusters under Fe ion irradiation, contrasting a narrower size distribution of small Ni-Mn clusters under C ion irradiation. Further analysis indicated the influence of carbon on the cluster formation, with solute-precipitated defects dominating under C ion irradiation but interstitial clusters dominating under Fe ion irradiation. Simulations suggested that carbon significantly affected solute nucleation, with defect clusters displaying smaller size and higher density as carbon concentration increased. The higher hardening at doses above 1.0 dpa was attributed to a substantial increase in the number density of defect clusters when carbon was present in the matrix.

Calculation of Reactor Pressure Vessel Fluence Using TORT Code

  • Shin, Chul-Ho;Kim, Jong kyung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.771-776
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    • 1998
  • TORT is employed for fast neutron fluence calculation at the reactor pressure vessel. KORI Unit 1 reactor at cycle 1 is modeled for this calculation. Three-dimensional cycle averaged assembly power distributions for KORI Vnit 1 at cycle 1 are calculated by using the core physics code, NESTLE 5.0. The root mean square error is within 4.3% compared with NDR (Nuclear Design Report) far all burnup steps. The C/E (Calculated/Experimental) values for the in-vessel dosimeters distribute between 0.98 and 1.36. The most updated cross-section library. BUGLE-96 based on ENDF/B-VI is used for the neutron fluence calculation. The makimum fast neutron nun calculated on reactor pressure vessel for KORI Unit 1 operated for 411.41 effgctive full power days is 1.784x10$^{18}$ n/$\textrm{cm}^2$. The position of the maximum neutron fluence in RPV wall 1/4 T is nearby 60cm below the midplane at zero degree.

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Evaluation of Temper Embrittlement Effect and Segregation Behaviors on Ni-Mo-Cr High Strength Low Alloy RPV Steels with Changing P and Mn Contents (압력용기용 Ni-Mo-Cr계 고강도 저합금강의 P, Mn 함량에 따른 템퍼 취화거동 및 입계편석거동 평가)

  • Park, Sang Gyu;Kim, Min-Chul;Lee, Bong-Sang;Wee, Dang-Moon
    • Korean Journal of Metals and Materials
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    • v.48 no.2
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    • pp.122-132
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    • 2010
  • Higher strength and fracture toughness of reactor pressure vessel steels can be obtained by changing the material specification from that of Mn-Mo-Ni low alloy steel (SA508 Gr.3) to Ni-Mo-Cr low alloy steel (SA508 Gr.4N). However, the operation temperature of the reactor pressure vessel is more than $300^{\circ}C$ and the reactor operates for over 40 years. Therefore, we need to have phase stability in the high temperature range in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel. It is very important to evaluate the temper embrittlement phenomena of SA508 Gr.4N for an RPV application. In this study, we have performed a Charpy impact test and tensile test of SA508 Gr.4N low alloy steel with changing impurity element contents such as Mn and P. And also, the mechanical properties of these low alloy steels after longterm heat treatment ($450^{\circ}C$, 2000hr) are evaluated. Further, evaluation of the temper embrittlement by fracture analysis was carried out. Temper embrittlement occurs in KL4-Ref and KL4-P, which show a decrease of the elongation and a shifting of the transition curve toward high temperature. The reason for the temper embrittlement is the grain boundary segregation of the impurity element P and the alloying element Ni. However, KL4-Ref shows temper embrittlement phenomena despite the same contents of P and Ni compared with SC-KL4. This result may be caused by the Mn contents. In addition, the behavior of embrittlement is not largely affected by the formation of $M_3P$ phosphide or the coarsening of Cr carbides.

Development of an Irradiation Device for High Temperature Materials in HANARO (하나로에서의 고온재료 조사장치 개발)

  • Cho, Man Soon;Choo, Kee Nam
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.145-153
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    • 2011
  • The irradiation tests of materials in HANARO have been performed usually at temperatures below $300^{\circ}C$ at which the RPV(Reactor Pressure Vessel) materials of the commercial reactors such as the light water reactor and CANDU are operated. As VHTR(Very High Temperature Reactor) and SFR(Sodium-cooled Fast Reactor) projects are being carried as a part of the present Gen-IV program in Korea, the requirements for irradiation of materials at temperatures higher than $500^{\circ}C$ are recently being gradually increased. To overcome the restriction in the use at high temperature of the existing Al thermal media, a new capsule with double thermal media composed of two kinds of materials such as Al-Ti and Al-graphite was designed and fabricated more advanced than the single thermal media capsule. At the irradiation test of the capsule, the temperature of the specimens successfully reached $700^{\circ}C$ and the integrity of Al, Ti and graphite material was maintained.

THE EFFECT OF POSTULATED FLAWS ON THE STRUCTURAL INTEGRITY OF RPV DURING PTS

  • Jhung, Myung-Jo;Choi, Young-Hwan;Chang, Yoon-Suk;Kim, Jong-Wook
    • Nuclear Engineering and Technology
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    • v.39 no.5
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    • pp.647-654
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    • 2007
  • Postulation of flaws, one of the most important areas in RPV integrity assessment, significantly affects the results. In the present work, several parameters, such as orientation, underclad vs. surface cracking, crack depth and shape, etc., are postulated and parametric studies are performed to investigate the influence of the flaw parameters on the structural integrity assessment of the reactor pressure vessel during pressurized thermal shock. The influence of individual parameters describing the crack is evaluated based on sensitivity study results.

RPV 상하부에서 발생되는 금속파편의 충격위치 평가

  • 최재원;이일근;송영중;구인수;박희윤
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05a
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    • pp.166-171
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    • 1997
  • LPMS(Loose Part Monitoring System)는 원자로 및 냉각재계통내에서 발생하는 금속파편의 검출 및 분석을 위하여 사용되는 진단 장비이다. 본 논문에서는 RPV(Reactor Pressure Vessel)의 상부헤드(closure head)와 하부헤드(lower head)에서의 금속파편의 충격위치를 평가하는 LPMS를 위한 새로운 기법을 제안하고, Mock-up에서의 실험을 통하여 그 효용성을 검증하였다. 즉, 수정된 원교차법을 제안하고, 이를 반구로 모델링된 RPV의 상ㆍ하부헤드에 존재하는 금속파편의 위치평가에 적용하므로써 정확한 충격위치를 찾을 수 있음을 보였다. 이들 결과는 충격물질의 질량이나 에너지를 계산하는데 정확한 정보를 제공해 줄 수가 있다.

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Comparative Study of P-T Limit Curves between 1998 ASME and 2017 ASME Code Applied to Typical OPR1000 Reactors

  • Maragia, Joswhite Ondabu;Namgung, Ihn
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.1-8
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    • 2019
  • The integrity of the Reactor Pressure Vessel (RPV) is affected by the neutrons bombarding the vessel wall leading to embrittlement. This irradiation-induced embrittlement leads to reduction in the fracture toughness of RPV materials. This paper presents a comparative study of typical Optimized Power Reactor (OPR)1000 reactor pressure-temperature (P-T) limit curves using the pre-2006 American Society of Mechanical Engineers (ASME) editions used in the power plant and the current ASME edition of 2010. The current ASME Code utilizes critical reference stress intensity factor based on the lower bound of static, while the Pre-2006 ASME editions are based the critical reference stress intensity factor based on the lower bound of static, dynamic and crack arrest. Model-Based Systems Engineering approach was used to evaluate ASME Code Section XI Appendix G for generating the P-T limit curves. The results obtained from this analysis indicate decrease in conservatism in P-T limit curves constructed using the current 2017 ASME code, which can potentially increase operational flexibility and plant safety. Hence it is recommended to use ASME code edition after 2006 be used in all operating nuclear power plants (NPPs) to establish P-T limit curve.

Comparison on Safety Features among HTGR's Reactor Cavity Cooling Systems (RCCSs)

  • Kuniyoshi Takamatsu;Shumpei Funatani
    • Nuclear Engineering and Technology
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    • v.56 no.3
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    • pp.832-845
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    • 2024
  • Reactor cavity cooling systems (RCCSs) comprising passive safety features use the atmosphere as a coolant, which cannot be lost. However, their drawback is that they are easily affected by atmospheric disturbances. To realize the commercial application of the two types of passive RCCSs, namely RCCSs based on atmospheric radiation and atmospheric natural circulation, their safety must be evaluated, that is, they must be able to remove heat from the reactor pressure vessel (RPV) surface at all times and under any condition other than under normal operating conditions. These include both expected and unexpected natural phenomena and accidents. Moreover, they must be able to eliminate the heat leakage emitted from the RPV surface during normal operation. However, utilizing all of the heat emitted from the RPV surface increases the degree of waste heat utilization. This study aims to understand the characteristics and degree of passive safety features for heat removal by comparing RCCSs based on atmospheric radiation and atmospheric natural circulation under the same conditions. It was concluded that the proposed RCCS based on atmospheric radiation has an advantage in that the temperature of the RPV could be stably maintained against disturbances in the ambient air.

Treatment of Stainless Steel Cladding in Pressurized Thermal Shock Evaluation: Deterministic Analyses

  • Changheui Jang;Jeong, lll-Seok;Hong, Sung-Yull
    • Nuclear Engineering and Technology
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    • v.33 no.2
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    • pp.132-144
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    • 2001
  • Fracture mechanics is one of the major areas of the pressurized thermal shock (PTS) evaluation. To evaluate the reactor pressure vessel integrity associated with PTS, PFM methodology demands precise calculation of temperature, stress, and stress intensity factor for the variety of PTS transients. However, the existence of stainless steel cladding, with different thermal, physical, and mechanical property, at the inner surface of reactor pressure vessel complicates the fracture mechanics analysis. In this paper, treatment schemes to evaluate stress and resulting stress intensity factor for RPV with stainless steel clad are introduced. For a reference transient, the effects of clad thermal conductivity and thermal expansion coefficients on deterministic fracture mechanics analysis are examined.

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Evaluation of the Crack Tip Stress Distribution Considering Constraint Effects in the Reactor Pressure Vessel (구속효과를 고려한 원자로 압력용기 균열선단에서의 응력분포 예측)

  • Kim, Jin-Su;Choe, Jae-Bung;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.756-763
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    • 2001
  • In the process of integrity evaluation for nuclear power plant components, a series of fracture mechanics evaluation on surface cracks in reactor pressure vessel(RPV) must be conducted. These fracture mechanics evaluation are based on stress intensity factor, K. However, under pressurized thermal shock(PTS) conditions, the combination of thermal and mechanical stress by steep temperature gradient and internal pressure causes considerably high tensile stress at the inside of RPV wall. Besides, the internal pressure during the normal operation produces high tensile stress at the RPV wall. As a result, cracks on inner surface of RPVs may experience elastic-plastic behavior which can be explained with J-integral. In such a case, however, J-integral may possibly lose its validity due to constraint effect. In this paper, in order to verify the suitability of J-integral, tow dimensional finite element analyses were applied for various surface cracks. A total of 18 crack geometries were analyzed, and $\Omega$ stresses were obtained by comparing resulting HRR stress distribution with corresponding actual stress distributions. In conclusion, HRR stress fields were found to overestimate the actual crack-tip stress field due to constraint effect.