• Title/Summary/Keyword: Reactor Vessel Steel

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Open Die Forging of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 자유단조)

  • Kim D. Y.;Kim Y. D.;Kim D. K.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.565-569
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    • 2005
  • Reactor Vessel is one of the most important structural parts of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which can be used for the reactor vessel of 1,000MW nuclear power plant.

Development Trend of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 개발동향)

  • Kim D. K.;Kim D. Y.;Kim Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.06a
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    • pp.131-139
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the development trend of the open die forging process and manufacturing experience of large head forgings which canl be used for the reactor vessel of nuclear power plant.

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Open Die Forging of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 자유단조)

  • Kim D. Y.;Kim Y. D.;Kim D. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.397-400
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which cant be used for the reactor vessel of 1,000MW nuclear power plant.

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Ni Plating Technology for PWR Reactor Vessel Cladding Repair

  • Hwang, Seong Sik;Kim, Dong Jin
    • Corrosion Science and Technology
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    • v.18 no.5
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    • pp.190-195
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    • 2019
  • SA508 low-alloy steel for a reactor vessel was exposed to primary water in a pressurized water reactor (PWR) plant because the cladding layer of type 309 stainless steel for the RPV was removed, due to an accident in which the detachment of the thermal sleeve occurred. The major advantage of the electrochemical deposition (ECD) Ni plating technique is that the reactor pressure vessel can be repaired without significant thermal effects, and Ni has solid corrosion resistance that can withstand boric acid. The corrosion rate assessment of the damaged part was performed, and its trend was analyzed. Essential variables of the Ni plating for repair of the damaged part were derived. These conditions are applicable variables for the repair plating device, and have been carefully adjusted using the repair plating device. The process for establishing ASME technical standards called Code Case N-840 is described. The process of developing Ni-plating devices, and the electroplating procedure specification (EPS) are described.

EVALUATION OF GALVANIC CORROSION BEHAVIOR OF SA-508 LOW ALLOY STEEL AND TYPE 309L STAINLESS STEEL CLADDING OF REACTOR PRESSURE VESSEL UNDER SIMULATED PRIMARY WATER ENVIRONMENT

  • Kim, Sung-Woo;Kim, Dong-Jin;Kim, Hong-Pyo
    • Nuclear Engineering and Technology
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    • v.44 no.7
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    • pp.773-780
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    • 2012
  • The article presented is concerned with an evaluation of the corrosion behavior of SA-508 low alloy steel (LAS) and Type 309L stainless steel (SS) cladding of a reactor pressure vessel under the simulated primary water chemistry of a pressurized water reactor (PWR). The uniform corrosion and galvanic corrosion rates of SA-508 LAS and Type 309L SS were measured in three different control conditions: power operation, shutdown, and power operation followed by shutdown. In all conditions, the dissimilar metal coupling of SA-508 LAS and Type 309L SS exhibited higher corrosion rates than the SA-508 base metal itself due to severe galvanic corrosion near the cladding interface, while the corrosion of Type 309L in the primary water environment was minimal. The galvanic corrosion rate of the SA-508 LAS and Type 309L SS couple measured under the simulated power operation condition was much lower than that measured in the simulated shutdown condition due to the formation of magnetite on the metal surface in a reducing environment. Based on the experimental results, the corrosion rate of SA-508 LAS clad with Type 309L SS was estimated as a function of operating cycle simulated for a typical PWR.

Dynamic Boric Acid Corrosion of Low Alloy Steel for Reactor Pressure Vessel of PWR using Mockup Test (가압형 경수로 압력용기 재료인 저합금강의 동적 붕산 부식 실증 연구)

  • Kim, Sung-Woo;Kim, Hong-Pyo;Hwang, Seong-Sik
    • Corrosion Science and Technology
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    • v.12 no.2
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    • pp.85-92
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    • 2013
  • This work is concerned with an evaluation of dynamic boric acid corrosion (BAC) of low alloy steel for reactor pressure vessel of a pressurized water reactor (PWR). Mockup test method was newly established to investigate dynamic BAC of the low alloy steel under various conditions simulating a primary water leakage incident. The average corrosion rate was measured from the weight loss of the low alloy steel specimen, and the maximum corrosion rate was obtained by the surface profilometry after the mockup test. The corrosion rates increased with the rise of the leakage rate of the primary water containing boric acid, and the presence of oxygen dissolved in the primary water also accelerated the corrosion. From the specimen surface analysis, it was found that typical flow-accelerated corrosion and jet-impingement occurred under two-phase fluid of water droplet and steam environment. The maximum corrosion rate was determined as 5.97 mm/year at the leakage rate of 20 cc/min of the primary water with a saturated content of oxygen within the range of experimental condition of this work.

Treatment of Stainless Steel Cladding in Pressurized Thermal Shock Evaluation: Deterministic Analyses

  • Changheui Jang;Jeong, lll-Seok;Hong, Sung-Yull
    • Nuclear Engineering and Technology
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    • v.33 no.2
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    • pp.132-144
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    • 2001
  • Fracture mechanics is one of the major areas of the pressurized thermal shock (PTS) evaluation. To evaluate the reactor pressure vessel integrity associated with PTS, PFM methodology demands precise calculation of temperature, stress, and stress intensity factor for the variety of PTS transients. However, the existence of stainless steel cladding, with different thermal, physical, and mechanical property, at the inner surface of reactor pressure vessel complicates the fracture mechanics analysis. In this paper, treatment schemes to evaluate stress and resulting stress intensity factor for RPV with stainless steel clad are introduced. For a reference transient, the effects of clad thermal conductivity and thermal expansion coefficients on deterministic fracture mechanics analysis are examined.

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A Study on HIGH TEMPERATURE FRACTURE TOUGHNESS of Pressure Vessel Steel SA516 at High Temperature. (압력용기용강의 고온파괴인성에 관한 연구)

  • 박경동;김정호
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.228-231
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    • 2001
  • Elastic-plastic fracture toughness $J_{1c}$ can be used as an effective design criterion in elastic plastic fracture mechanics. Most of these systems are operated at high temperature and $J_{1c}$ values are affected by temperature. therefore, the $J_{1c}$ valuse at high temperature must be determined for use of integrity evaluation and designing of such systems. Elastic-plastic fracture toughness $J_{1c}$ tests were performed on SA516 carbon steel plate and test results were analyzed according to ASTM E 813-8, ASTM 1813-89. Safety and integrity are required for reactor pressure vessels vecause pthey are operated in high temperature. there are single specimen method, which used as evaluation of safety and integrity for reactor pressure vessels. In this study, elastic-plastic fracture toughness$(J_{1c})$ and $J-\Delta{a}$ of SA 516/70 steel used as reactor pressure vessel steel are measured and evaluated at room Temperature, $150^{\circ}C$, $250^{\circ}C$ and $370^{\circ}C$ according to unloading compliance method.

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Evaluation on High Temperature Fracture toughness of Pressure Vessel SA516/70 Steel (압력용기용 SA516/70강의 고온파괴인성평가)

  • 박경동;김정호;윤한기;박원조
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.99-104
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    • 2001
  • Elastic-plastic fracture toughness $J_{lc}$ can be used as an effective design criterion in elastic plastic fracture mechanics. Most of these systems are$J_{lc}$ $J_{lc}$ value at high temperature must be determined for use of integrity evaluation and designing of such systems. Elastic-plastic fracture toughness $J_{lc}$ tests were performed on SA516/70 carbon steel plate and test results were analyzed according to ASTM E 813-87, ASTM E 813-89 and ASTM E 1152-87.safety and integrity are required for reactor pressure vessels because, they are operated in high temperature. There are single specimen method, which used as evaluation of safety and integrity for reactor pressure vessels. In this study, elastic-plastic fracture toughness($J_{lc}$) and J-$\Delta$a of SA 516/70 steel used as reactor pressure vessel steel are measured and evaluated at room temperature, 150$^{\circ}C $, 250$^{\circ}C $ and 370$^{\circ}C $ according to unloading compliance method.

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Multiscale Modeling of Radiation Damage: Radiation Hardening of Pressure Vessel Steel

  • Kwon Junhyun;Kwon Sang Chul;Hong Jun-Hwa
    • Nuclear Engineering and Technology
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    • v.36 no.3
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    • pp.229-236
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    • 2004
  • Radiation hardening is a multiscale phenomenon involving various processes over a wide range of time and length. We present a multiscale model for estimating the amount of radiation hardening in pressure vessel steel in the environment of a light water reactor. The model comprises two main parts: molecular dynamics (MD) simulation and a point defect cluster (PDC) model. The MD simulation was used to investigate the primary damage caused by displacement cascades. The PDC model mathematically formulates interactions between point defects and their clusters, which explains the evolution of microstructures. We then used a dislocation barrier model to calculate the hardening due to the PDCs. The key input for this multiscale model is a neutron spectrum at the inner surface of reactor pressure vessel steel of the Younggwang Nuclear Power Plant No.5. A combined calculation from the MD simulation and the PDC model provides a convenient tool for estimating the amount of radiation hardening.